Transfer Case: Disassembly

Drain the transfer oil through drain plug hole.
Remove the pinion assembly mounting bolts (7EA) and then remove the pinion assembly (A).
NOTE: This assembly can be removed with a propeller shaft assembly In 'REMOVAL step.

Fig 1: Identifying Pinion Assembly Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the dust cover (A).

Fig 2: Identifying Dust Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer cover (A).

Fig 3: Identifying Transfer Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the transfer drive gear assembly (A) and the hypoid gear shaft assembly (B) from the transfer housing.

Fig 4: Identifying Transfer Drive Gear Assembly And Hypoid Gear Shaft Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (A) (transfer drive gear left hand side).

Fig 5: Identifying Oil Seal
Courtesy of HYUNDAI MOTOR CO.
Using a sliding hammer, remove the taper roller bearing outer races (C) from the transfer cover (A) and housing (B).

Fig 6: Identifying Housing And Taper Roller Bearing Outer Races
Courtesy of HYUNDAI MOTOR CO.

Fig 7: Identifying Transfer Cover And Taper Roller Bearing Outer Race
Courtesy of HYUNDAI MOTOR CO.
Remove the oil seal (A) from the transfer cover.

Fig 8: Identifying Oil Seal On Transfer Cover
Courtesy of HYUNDAI MOTOR CO.