Automatic Transaxle Control System: Installation

Connect the manual valve link (A) and install the valve body assembly.
CAUTION:
- When installing the valve body assembly, be sure to put the wire in the open space of the separate plate in the valve body assembly.
- Do not pinch the wire between the separate plate and the valve body assembly.
  
  Fig 1: Separating Plate In Valve Body Assembly
  Courtesy of HYUNDAI MOTOR CO.
Temporarily install the valve body assembly with the 6 bolts.
Bolt size:

(5) :M6x1.0x31mm

(4) :M6x1.0x21mm

(2) :M6x1.0x17mm

NOTE: Aligning the bolt holes, temporarily tighten the 6 bolts by hand.

Fig 2: Identifying Bolts In Tightening Sequence
Courtesy of HYUNDAI MOTOR CO.
Temporarily install the suction cover (A) and a new gasket with the 2 bolts.
Bolt size (6) : M6x1.0x41 mm

Fig 3: Identifying Suction Cover And Gasket To Bolts
Courtesy of HYUNDAI MOTOR CO.
Tighten the 8 bolts in the order shown in the figure.
TORQUE : 8-12 Nm (0.8-1.2 kgf.m, 5.8-8.7 lb-ft)

Fig 4: Identifying Bolts In Tightening Sequence
Courtesy of HYUNDAI MOTOR CO.
Install the connectors of the 2 speed sensor wires (A) to the solenoid clamp.

Fig 5: Identifying Speed Sensor Wires From Solenoid Clamp
Courtesy of HYUNDAI MOTOR CO.

CAUTION: Install sensor as instructed as shown figure so that speed sensor wires cannot be stuck to solenoid.

Fig 6: Identifying Speed Sensor Wires And Stuck To Solenoid
Courtesy of HYUNDAI MOTOR CO.
Coat the new "O" ring with ATF, and install it to the oil temperature sensor.
O-ring size: inner dia.-11.57mm, thickness-1.98mm
Install the oil temperature sensor (A) with the lock plate and the bolt to the valve body assembly as shown in the figure.
TORQUE : 8-12 Nm (0.8-1.2 kgf.m, 5.8-8.7 lb-ft)

Bolt size (1) : M6x1.0x12mm

Fig 7: Identifying Oil Temperature Sensor And O-Ring
Courtesy of HYUNDAI MOTOR CO.
Connect the 8 solenoid connectors and the 2 speed sensor connectors, and the T/M wire to the 2 clamps.

Fig 8: Identifying Clamps
Courtesy of HYUNDAI MOTOR CO.
Clean oil off the contact surface of the new transaxle side cover with the transaxle case.
NOTE: Completely remove oil with white gasoline or similar products.
Apply sealant (FIPG) to the new transaxle side cover.
Install the transaxle side cover with 12 new seal bolts.
TORQUE : 10-16 Nm (1.0-1.6kgf.m, 7.2-11.6 lb-ft)

Bolt size (7): M8x1.25x15.5mm (Seal bolt)

Fig 9: Identifying Seal Bolts
Courtesy of HYUNDAI MOTOR CO.
Coat the new O-rings with ATF, and install it to the oil cooler tubes (A). Install the oil cooler tubes with the 2 bolts.
O-ring size: inner dia.-11.6mm, thickness-2.35mm

TORQUE : 20-30 Nm (2.0-3.0 kgf.m, 14.5-21.7 lb-ft)

Bolt size (8) : M8x1.25x20mm

Fig 10: Identifying Oil Cooler Tubes And Bolts
Courtesy of HYUNDAI MOTOR CO.
Connect the oil cooler hoses from the tubes.
Install the drain plug (A) and the gasket by using a hexagon wrench (17mm).
TORQUE : 35-61 Nm (3.5-6.1 kgf.m, 25.3-44.1 lb-ft)

Fig 11: Identifying Drain Plug
Courtesy of HYUNDAI MOTOR CO.
Refill the ATF. (refer to PROCEDURE OF ATF LEVEL ADJUSTING )