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Home >> Hyundai >> 2007 >> Sonata GLS, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel System (G4KC-GSL 2.4) >> Fuel Tank >> Removal

Fuel Tank: Removal

  1. Preparation
    1. Open the Service Cover (A) with unscrewing the bolts (B).
      Fig 1: Identifying Service Cover With Bolts
      G04891162Courtesy of HYUNDAI MOTOR CO.
    2. Disconnect the Fuel Pump Connector (A).
      Fig 2: Identifying Fuel Pump Connector
      G04891163Courtesy of HYUNDAI MOTOR CO.
    3. Start the engine and wait until fuel in fuel line is exhausted.
    4. After the engine stalls, turn the ignition switch to OFF position.
  2. Disconnect the Fuel Feed Line (A) and Fuel Tank Pressure Sensor connector (B).
    Fig 3: Identifying Fuel Feed Line And Fuel Tank Pressure Sensor Connector
    G04891168Courtesy of HYUNDAI MOTOR CO.
  3. Lift the vehicle and support the fuel tank with a jack.
  4. Remove the main and center muffler (Refer to the MUFFLER ).
  5. Disconnect the Fuel Filler Hose (A) and Recirculation Line (B).
    Fig 4: Identifying Fuel Filler Hose And Recirculation Line
    G04891169Courtesy of HYUNDAI MOTOR CO.
  6. Disconnect the Canister Hose (A) from the Canister (B).
    Fig 5: Identifying Canister Hose With Canister
    G04891170Courtesy of HYUNDAI MOTOR CO.
  7. Remove the fuel tank band mounting bolts (2), and then remove the Fuel Tank from the vehicle.