Automatic Transaxle: Installation

Install the transaxle lower mounting bolts (A-3ea, B-2ea) after fitting the transaxle assembly into the engine assembly.
TORQUE : 43-55Nm (4.3-5.5kgf.m, 31.1-39.8lb-ft)

Fig 1: Identifying Transaxle Lower Mounting Bolts
Install the drive plate mounting bolts (A-4ea).
TORQUE : 46-53Nm (4.6-5.3kgf.m, 33.3-38.3lb-ft)

Fig 2: Identifying Drive Plate Mounting Bolts
Connect the drive shafts (A, B) to the transaxle.

Fig 3: Identifying Drive Shaft (1 Of 2)

Fig 4: Identifying Drive Shaft (2 Of 2)
Supporting the sub frame (A) with a jack and the Special tool (09624-38000), install the mounting bolts, (refer to REAR STABILIZER BAR ).
TORQUE : 140-160Nm (14-16kgf.m, 101-118lb-ft)

Fig 5: Supporting Sub Frame With Jack And Special Tool (09624-38000)
Install the muffler hanger rubber (A).

Fig 6: Identifying Muffler Hanger Rubber
Install the roll stopper mounting bolts (A, B).
TORQUE : 50-65Nm (5-6.5kgf.m, 36.2-47.0lb-ft)

Fig 7: Identifying Roll Stopper Mounting Bolts (1 Of 2)

Fig 8: Identifying Roll Stopper Mounting Bolts (2 Of 2)
Install the lower arm ball joint mounting nut, the stabilizer link mounting nut, and the tie rod end mounting nut to the front knuckles, (refer to FRONT SUSPENSION SYSTEM in SS group)
Install the under shield cover (A, B).

Fig 9: Identifying Under Shield Cover (1 Of 2)

Fig 10: Identifying Under Shield Cover (2 Of 2)
Install the side mud cover (A).

Fig 11: Identifying Side Mud Cover
Install the front wheels and tires, (refer to TIRES/WHEELS )
Install the steering joint assembly bolt (A), (refer to STEERING COLUMN/SHAFT in ST group)

Fig 12: Identifying Steering Joint Assembly Bolt
Install the transaxle support bracket bolts (A).
TORQUE : 60-80Nm (6.0-8.0kgf.m, 43.4-57.8lb-ft)

Fig 13: Identifying Transaxle Support Bracket Bolts
Install the transaxle upper mounting bolts (A-2ea) the starter motor mounting bolts (B-2ea).
TORQUE :

[A] 60-80Nm (6.0-8.0kgf.m, 43.4-57.8lb-ft)

[B] 39-60Nm (3.9-6.0kgf.m, 28.2-43.4lb-ft)

Fig 14: Identifying Transaxle Upper Mounting Bolts And Starter Motor Mounting Bolts
Remove the special tool (09200-38001).

Fig 15: Identifying Special Tool (09200-38001)
Connect the transaxle oil cooler hoses (A) to the tubes by fastening the clamps.

Fig 16: Identifying Transaxle Oil Cooler Hoses
Install the control cable assembly (A).

Fig 17: Identifying Control Cable Assembly
Install the output speed sensor connector (A).

Fig 18: Identifying Output Speed Sensor Connector
Connect the inhibitor switch connector (A), solenoid valve connector (B) and the input shaft speed sensor connector (C).

Fig 19: Identifying Inhibitor Switch Connector, Solenoid Valve Connector And Input Shaft Speed Sensor Connector
Install the ground cable (A) to transaxle.

Fig 20: Identifying Ground Cable
Install the battery tray (A).

Fig 21: Identifying Battery Tray
Install the air cleaner assembly (D) by connecting the AFS (Air Flow Sensor) connector (A), the clamp (B) and the ECM connector (C).

Fig 22: Identifying Air Cleaner Assembly, Air Flow Sensor Connector And ECM Connector
Install the air duct assembly (A).

Fig 23: Identifying Air Duct Assembly
Install the battery (A) and the battery terminal.

Fig 24: Identifying Battery
Install the engine cover (A).

Fig 25: Identifying Engine Cover

After completing the installation perform the following procedure;
- Adjust the shift cable.
- Refill the transaxle fluid.
- Clean the battery posts and cable terminals with sandpaper and grease them to prevent corrosion before installing.
NOTE: When replacing the automatic transaxle, reset the automatic transaxle' s values by using the High-Scan Pro.
1. Connect the Hi-Scan Pro connector to the data link connector under the crash pad and power cable to the cigar jack under the center fascia.
2. Turn the ignition switch on and power on the Hi-Scan Pro.
3. Select the vehicle's name.
4. Select 'AUTOMATIC TRANSAXLE'.
  
  Fig 26: High-Scan Pro Display - HYUNDAI VEHICLE DIAGNOSIS
5. Select 'RESETTING AUTO T/A VALUES' and perform the procedure
  
  Fig 27: High-Scan Pro Display - RESETTING AUTO T/A VALUES
6. Perform the procedure by pressing F1 (REST).
Fig 28: High-Scan Pro Display - RESETTING AUTO T/A VALUES