Power Steering Gear Box: Removal

Loosen the wheel nuts slightly.
Raise the front of the vehicle, and make sure it is securely supported.
Remove the front wheel and tire from front hub.

Fig 1: Identifying Front Wheel And Tire
Courtesy of HYUNDAI MOTOR CO.

CAUTION: Be careful not to damage the hub bolts then remove the front wheel and tire.
Drain the power steering fluid.
Remove the dust cover (A).

Fig 2: Identifying Dust Cover
Courtesy of HYUNDAI MOTOR CO.
Disconnect the pressure hose (A) and the return tube (B).

Fig 3: Disconnecting Pressure Hose
Courtesy of HYUNDAI MOTOR CO.

Fig 4: Disconnecting Return Tube
Courtesy of HYUNDAI MOTOR CO.
Remove the pressure sensor connector (A) from the pressure hose

Fig 5: Identifying Pressure Sensor Connector
Courtesy of HYUNDAI MOTOR CO.
Remove the nut (A) from the stabilizer bar link (B).

Fig 6: Identifying Nut And Stabilizer Bar Link
Courtesy of HYUNDAI MOTOR CO.
Using the special tool (09568-4A000) disconnect the tie rod end (A) from the knuckle arm (B).

Fig 7: Disconnecting Tie Rod End From Knuckle Arm
Courtesy of HYUNDAI MOTOR CO.

Fig 8: Identifying Special Tool (09568-4A000)
Courtesy of HYUNDAI MOTOR CO.
Remove the lower arm mounting bolts (A).

Fig 9: Identifying Knuckle Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the front fork (A) and the knuckle ball joint (B) from the front lower arm (C).

Fig 10: Identifying Front Fork, Knuckle Ball Joint And Front Lower Arm
Courtesy of HYUNDAI MOTOR CO.

CAUTION: Be careful not to damage to the aluminum lower arm.
Remove the joint assembly connecting bolt (A).

Fig 11: Identifying Steering Universal Joint Assembly Connecting Bolt
Courtesy of HYUNDAI MOTOR CO.
Remove the connecting bolts (A, B) of front and rear roll stopper.

Fig 12: Identifying Engine Mounting Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the mounting bolts (10EA) of cross member assembly.

Fig 13: Identifying Sub Frame Bolts And Nuts
Courtesy of HYUNDAI MOTOR CO.
Remove the heat protecting cover (A) mounting bolts.

Fig 14: Identifying Heat Protecting Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the steering gear box mounting bolts and remove the steering gear box assembly (A) and the mounting rubber.

Fig 15: Identifying Steering Gear Box Assembly
Courtesy of HYUNDAI MOTOR CO.

CAUTION: When removing the gear box, pull it out carefully and slowly to avoid damaging the boots.
Disconnect the pressure hose (A) and the return tube (B).

Fig 16: Identifying Pressure Hose And Return Tube
Courtesy of HYUNDAI MOTOR CO.