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Rear Window Defogger Printed Heater: Inspection: Notes

CAUTION: Wrap tin foil around the end of the voltmeter test lead to prevent damaging the heater line. Apply finger pressure on the tin foil, moving the tin foil along the grid line to check for open circuits.
Fig 1: Wrapping Tin Foil Around Voltmeter Test Lead
G04803050Courtesy of HYUNDAI MOTOR CO.
  1. Turn on the defogger switch and use a voltmeter to measure the voltage of each heater line at the glass center point. If a voltage of approximately 6V is indicated by the voltmeter, the heater line of the rear window is considered satisfactory.
    Fig 2: Measuring Voltage Of Heater Line Glass Center Point
    G04881521Courtesy of HYUNDAI MOTOR CO.
  2. If a heater line is burned out between the center point and (+) terminal, the voltmeter will indicate 12V.
    Fig 3: Measuring Voltage Of Heater Line Burned Out Between Center Point And (+) Terminal
    G04803052Courtesy of HYUNDAI MOTOR CO.
  3. If a heater line is burned out between the center point and (-) terminal, the voltmeter will indicate 0V.
    Fig 4: Measuring Voltage Of Heater Line Burned Out Between Center Point And (-) Terminal
    G04803053Courtesy of HYUNDAI MOTOR CO.
  4. To check for open circuits, slowly move the test lead in the direction that the open circuit seems to exist. Try to find a point where a voltage is generated or changes to 0V. The point where the voltage has changed is the open-circuit point.
    Fig 5: Locating Open Circuit
    G04803054Courtesy of HYUNDAI MOTOR CO.
  5. Use an ohmmeter to measure the resistance of each heater line between a terminal and the center of a grid line, and between the same terminal and the center of one adjacent heater line. The section with a broken heater line will have a resistance twice as that in other sections. In the affected section, move the test lead to a position where the resistance sharply changes.
    Fig 6: Measuring Resistance Of Heater Line Between Terminal And Center Of Grid Line
    G04803055Courtesy of HYUNDAI MOTOR CO.