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Home >> Hyundai >> 2006 >> Santa Fe Limited, FWD >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel System (G6CU-GSL 3.5) >> Fuel Delivery System >> Fuel Tank >> Removal

Fuel Tank: Removal

  1. To reduce the internal pressure of the fuel main pipes and hose, first start the engine and then disconnect the electrical fuel pump connector in the rear seat side.
    CAUTION: Be sure to reduce the fuel pressure before disconnecting the fuel main pipe and hose otherwise fuel will spill out.
  2. Disconnect the battery cable from the negative terminal of the battery.
    Fig 1: Disconnecting Battery Ground Cable
    G04931610Courtesy of HYUNDAI MOTOR CO.
  3. Remove the fuel tank cap.
  4. Remove the drain plug and drain the fuel.
  5. Disconnect the return hose and vapor hose.
    Fig 2: Identifying Return Hose And Vapor Hose
    G04932033Courtesy of HYUNDAI MOTOR CO.
  6. Disconnect the fuel sender connector.
  7. Disconnect the high pressure hose from the fuel tank.
    Fig 3: Disconnecting High Pressure Hose From Fuel Tank
    G04932034Courtesy of HYUNDAI MOTOR CO.
  8. Loosen the two self-locking nuts, that hold tank in the position and remove the two tank bands.
    Fig 4: Identifying Self-Locking Nuts
    G04932035Courtesy of HYUNDAI MOTOR CO.
  9. Detach the fuel filler hose and leveling hose.
  10. Remove the fuel vapor hose and the fuel tank.
    Fig 5: Identifying Fuel Vapor Hose And Fuel Tank
    G04932036Courtesy of HYUNDAI MOTOR CO.