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Home >> Hyundai >> 2005 >> Tucson GLS, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case Assembly >> Transfer Case >> Removal

Transfer Case: Removal

  1. Remove the battery (-) terminal.
  2. Lift up the vehicle.
  3. Remove the propeller shaft (See PROPELLER SHAFT ASSEMBLY )
  4. Remove the front muffler (A).
    Fig 1: Identifying Front Muffler
    G03763167Courtesy of HYUNDAI MOTOR CO.
  5. Remove the RH driveshaft (See DRIVESHAFT ).
  6. Looser the oil drain plug and drain the fluid.
  7. After draining, re-tighten the oil drain plug.

    Tightening torque:

    39.2 ~ 58.8 Nm (400 ~ 600 kgf.cm, 28.9 ~ 43.4 lbf.ft)

  8. Support the transfer assembly with a jack.
  9. Remove the transfer assembly loosening the mounting bolts.
    CAUTION: Remove the transfer bracket mounting bolts (2EA) together.