Starting System: Starter: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly (B).

Fig 1: Disconnecting M-Terminal On Magnet Switch Assembly
Courtesy of HYUNDAI MOTOR CO.
After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Detaching Magnet Switch Assembly & Screws
Courtesy of HYUNDAI MOTOR CO.
Loosen the brush holder mounting screws (A) and through bolts (B).

Fig 3: Loosening Brush Holder Mounting Screws And Through Bolts
Courtesy of HYUNDAI MOTOR CO.
Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Removing Rear Bracket And Brush Holder Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the yoke (A) and armature (B).

Fig 5: Removing Yoke And Armature
Courtesy of HYUNDAI MOTOR CO.
Remove the, lever plate (A) and planet shaft packing (B).

Fig 6: Removing Lever Plate And Planet Shaft Packing
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet gear (A).

Fig 7: Disconnecting Planet Gear
Courtesy of HYUNDAI MOTOR CO.
Disconnect the planet shaft assembly (A) and lever (B).

Fig 8: Disconnecting Planet Shaft Assembly And Lever
Courtesy of HYUNDAI MOTOR CO.
Press the stop ring (A) using a socket (B).

Fig 9: Pressing Stop Ring Using Socket
Courtesy of HYUNDAI MOTOR CO.
After removing the stopper (A) using stopper pliers (B).

Fig 10: Removing Stopper Using Stopper Pliers
Courtesy of HYUNDAI MOTOR CO.
Disconnect the stop ring (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 11: Identifying Stop Ring, Overrunning Clutch, Interval Gear & Planet Shaft
Courtesy of HYUNDAI MOTOR CO.
Reassembly is the reverse of disassembly.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 12: Pulling Overrunning Clutch Stop Ring Over Stopper
Courtesy of HYUNDAI MOTOR CO.