Timing Belt: Installation

Install the camshaft sprocket and tighten the bolt to the specified torque.
1. Temporarily install the camshaft sprocket bolt.
2. Hold the hexagonal head wrench (A) portion of the camshaft with a wrench (B), and tighten the camshaft sprocket (C) bolt.
Tightening torque

Camshaft sprocket bolt

100 ~ 120Nm (1000 ~ 1200kgf.cm, 74 ~ 89lbf.ft)

Fig 1: Installing Camshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.
Install cylinder head cover.
1. Install cylinder head cover (A) and 12 bolts (B).
  
  Fig 2: Installing Cylinder Head Cover & Bolts
  Courtesy of HYUNDAI MOTOR CO.
2. Install the PCV hose (A) and breather hose (B).
  
  Fig 3: Installing PCV Hose And Breather Hose
  Courtesy of HYUNDAI MOTOR CO.
3. Install the accelerator cable (A) from the cylinder head cover.
  
  Fig 4: Installing Accelerator Cable
  Courtesy of HYUNDAI MOTOR CO.
4. Install the spark plug cable.
Install the crankshaft sprocket (A).

Fig 5: Installing Crankshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.
Align the timing marks of the camshaft sprocket (A) and crankshaft sprocket (B) with the No.1 piston placed at top dead center and its compression stroke.

Fig 6: Identifying Timing Marks Of Camshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.

Fig 7: Aligning Timing Marks Of Camshaft Sprocket
Courtesy of HYUNDAI MOTOR CO.
Install the idler pulley (A) and tighten the bolt (B) to the specified torque.
Tightening torque

Idler pulley bolt

43 ~ 55Nm (430 ~ 550kgf.m, 32 ~ 40lbf.ft)

Fig 8: Installing Idler Pulley
Courtesy of HYUNDAI MOTOR CO.
Temporarily install the timing belt tensioner (A) with plain washer (B).

Fig 9: Installing Timing Belt Tensioner With Plain Washer
Courtesy of HYUNDAI MOTOR CO.
Install the timing belt so as not to give excessive slack at the center of the belt. Install the timing belt with the following procedure.

Fig 10: Identifying Timing Belt Installation Sequence
Courtesy of HYUNDAI MOTOR CO.
Temporarily fasten tensioner pulley by center bolt to add force at belt.
Timing belt tension adjusting
1. Rotate crankshaft in regular direction (clock wise view from front) through angle equivalent to two teeth (18°) of camshaft sprocket (A).
  
  Fig 11: Rotating Crankshaft
  Courtesy of HYUNDAI MOTOR CO.
2. Give tension to timing belt by rotating tensioner in direction of the arrow with tool and set timing belt not to give slack to tension side.
  
  Fig 12: Rotating Tensioner
  Courtesy of HYUNDAI MOTOR CO.
3. Tightening tensioner bolt.
  Tightening torque
  
  Tensioner bolt
  
  43 ~ 55Nm (430 ~ 550kgf.cm, 32 ~ 40lbf.ft)
4. Recheck the belt tension. When the tension side of timing belt is pushed horizontally with a moderate force [approx. 2kg (20N, 5lb)], the timing belt cog end sags in approx. 4 ~ 6mm (0.16 ~ 0.24in.)
  
  Fig 13: Checking Belt Tension
  Courtesy of HYUNDAI MOTOR CO.
Turn the crankshaft two turns in the operating direction (clockwise) and realign crankshaft sprocket and camshaft sprocket timing mark.
Install the timing belt lower cover (A) with 5 bolts (B).
Tightening torque

Timing belt cover bolt

8 ~ 10Nm (80 ~ 100kg.cm, 6 ~ 7lbf.ft)

Fig 14: Installing Timing Belt Lower Cover
Courtesy of HYUNDAI MOTOR CO.
Install the flange and crankshaft pulley (A).
Make sure that crankshaft sprocket pin fits the small hole in the pulley.

Tightening torque

Crankshaft pulley bolt

170 ~ 180Nm (1700 ~ 1800kgf.cm, 125 ~ 133lbf.ft)

Fig 15: Installing Flange And Crankshaft Pulley
Courtesy of HYUNDAI MOTOR CO.
Install the timing belt upper cover with 4 bolts. (See VALVE CLEARANCE INSPECTION AND ADJUSTMENT )
Install the coolant pump pulley with 4 bolts.
Install power steering belt. (See POWER STEERING OIL PUMP )
Install air compressor belt. (See COMPRESSOR )
Install alternator belt. (See ALTERNATOR )
Install the engine mount bracket.
1. Install the stay plate (A) with bolt (B).
  Tightening torque
  
  Stay plate bolt
  
  43 ~ 55Nm (430 ~ 550kgf.cm 32 ~ 40lbf.ft)
  
  Fig 16: Installing Stay Plate & Bolt
  Courtesy of HYUNDAI MOTOR CO.
2. Install engine mount bracket (A) with 3 nuts and bolt.
  Tightening torque
  
  Bolt (B), Nuts (C)
  
  50 ~ 60Nm (500 ~ 600kgf.ft, 37 ~ 48lbf.ft)
  
  Nut (D): 60 ~ 80Nm (600 ~ 800kgf.m 44 ~ 59lbf.ft)
  
  Fig 17: Installing Engine Mount Bracket
  Courtesy of HYUNDAI MOTOR CO.
Install RH side cover (A) with 2 bolts (B).

Fig 18: Installing RH Side Cover
Courtesy of HYUNDAI MOTOR CO.
Install RH front wheel.
Install engine cover with 4bolts. (See VALVE CLEARANCE INSPECTION AND ADJUSTMENT )