Engine And Transaxle Assembly: Removal

CAUTION:

Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

NOTE:

Mark all wiring and hoses to avoid misconnection.
Inspection the timing belt before removing the cylinder head.
Turn the crankshaft pulley so that the No. 1 piston is at top dead center. (See VALVE CLEARANCE INSPECTION AND ADJUSTMENT )

Remove the air duct (A).

Fig 1: Removing Air Duct
Courtesy of HYUNDAI MOTOR CO.
Disconnect the negative terminal from the battery.

Fig 2: Disconnecting Negative Terminal From Battery
Courtesy of HYUNDAI MOTOR CO.
Drain the engine coolant.
Remove the radiator cap to speed draining.

Fig 3: Locating Radiator Cap
Courtesy of HYUNDAI MOTOR CO.
Remove the engine cover.
Remove the intake air hose and air cleaner assembly.
1. Disconnect the AFS connector (A).
2. Disconnect the breather hose (B) from air cleaner hose.
3. Remove the intake air hose and air cleaner (C).
  
  Fig 4: Identifying AFS Connector, Breather Hose & Air Cleaner
  Courtesy of HYUNDAI MOTOR CO.
Remove the upper radiator hose (A) and lower radiator hose (B).

Fig 5: Removing Upper Radiator Hose & Lower Radiator Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the heater hoses (A).

Fig 6: Removing Heater Hoses
Courtesy of HYUNDAI MOTOR CO.
Remove the engine wire harness connectors and wire harness clamps from the cylinder head and the intake manifold.
1. OCV (Oil Control Valve) connector (A).
2. Oil temperature sensor connector (B).
3. ECT (Engine Coolant Temperature) sensor (C) connector.
4. Ignition coil connector (D).
  
  Fig 7: Identifying Engine Wire Harness Connectors (1 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
5. TPS (Throttle Position Sensor) connector (A).
6. ISA (Idle Speed Actuator) connector (B).
  
  Fig 8: Identifying Engine Wire Harness Connectors (2 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
7. CMP (Camshaft Position Sensor) connector (A).
8. Four fuel injector connectors (B).
9. Knock sensor connector (C).
10. Disconnect ground cable (D) from the intake manifold.
11. Compressor switch (F).
  
  Fig 9: Identifying Engine Wire Harness Connectors (3 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
12. Front heated oxygen sensor (A) connector.
13. CKP sensor (B) connector.
14. Oil pressure switch (C) connector.
  
  Fig 10: Identifying Engine Wire Harness Connectors (4 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
15. PCSV (Purge Control Solenoid Valve) (A) connector.
  
  Fig 11: Identifying Engine Wire Harness Connectors (5 Of 5)
  Courtesy of HYUNDAI MOTOR CO.
Remove the fuel inlet from delivery pipe (A).

Fig 12: Identifying Fuel Inlet Delivery Pipe
Courtesy of HYUNDAI MOTOR CO.
Remove the PCSV hose (A).

Fig 13: Removing PCSV Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the brake booster vacuum hose (A).

Fig 14: Removing Brake Booster Vacuum Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the accelerator cable by loosening the lock-nut, then slip the cable end out of the throttle linkage.
Remove the power steering pump. (See POWER STEERING OIL PUMP )
Remove the battery body bracket.

Fig 15: Removing Battery Body Bracket (1 Of 2)
Courtesy of HYUNDAI MOTOR CO.

Fig 16: Removing Battery Body Bracket (2 Of 2)
Courtesy of HYUNDAI MOTOR CO.
Disconnect the transaxle wire harness connector.
1. Disconnect the inhibitor switch connector (A).
2. Disconnect the transaxle range connector (B).
3. Disconnect the input shaft speed connector (C).
  
  Fig 17: Identifying Transaxle Wire Harness Connectors (1 Of 2)
  Courtesy of HYUNDAI MOTOR CO.
4. Disconnect the output shaft speed connector (A).
5. Disconnect the vehicle speed sensor connector (B).
  
  Fig 18: Identifying Transaxle Wire Harness Connectors (2 Of 2)
  Courtesy of HYUNDAI MOTOR CO.
Remove the control cable (A) transaxle range switch.

Fig 19: Removing Control Cable
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle oil cooler hose (A) (A/T).

Fig 20: Removing Transaxle Oil Cooler Hose
Courtesy of HYUNDAI MOTOR CO.
Remove the under cover (A).

Fig 21: Removing Under Cover
Courtesy of HYUNDAI MOTOR CO.
Remove the front exhaust pipe (A).

Fig 22: Removing Front Exhaust Pipe
Courtesy of HYUNDAI MOTOR CO.
Disconnect the ABS wheel speed sensor (A) from both front knuckle. (See FRONT AXLE )

Fig 23: Disconnecting ABS Wheel Speed Sensor
Courtesy of HYUNDAI MOTOR CO.
Remove the front strut lower mounting bolts and nuts. (See FRONT STRUT ASSEMBLY )

Fig 24: Removing Front Strut Lower Mounting Bolts And Nuts
Courtesy of HYUNDAI MOTOR CO.
Remove the caliper and hang the caliper assembly (A).

Fig 25: Hanging Caliper Assembly
Courtesy of HYUNDAI MOTOR CO.
Remove the steering u-joint mounting bolt (A). (See STEERING COLUMN AND SHAFT )

Fig 26: Removing Steering U-Joint Mounting Bolt
Courtesy of HYUNDAI MOTOR CO.
Install the jack for supporting engine and transaxle assembly.
Remove the engine mounting bracket (A).

Fig 27: Removing Engine Mounting Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the transaxle mounting bracket (A).

Fig 28: Removing Transaxle Mounting Bracket
Courtesy of HYUNDAI MOTOR CO.
Remove the sub frame mounting bolts and nuts.
Tightening torque

A: 160 ~ 180Nm (1600 ~ 1800kgf.cm, 118 ~ 133lbf.ft)

B: 70 ~ 90Nm (700 ~ 900kgf.cm, 52 ~ 66lft.ft)

Fig 29: Removing Sub Frame Mounting Bolts & Nuts (1 Of 3)
Courtesy of HYUNDAI MOTOR CO.

Fig 30: Removing Sub Frame Mounting Bolts & Nuts (2 Of 3)
Courtesy of HYUNDAI MOTOR CO.

Fig 31: Removing Sub Frame Mounting Bolts & Nuts (3 Of 3)
Courtesy of HYUNDAI MOTOR CO.
Jack up the vehicle.