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Home >> Hyundai >> 2005 >> Santa Fe LX, FWD >> Repair and Diagnosis >> Transmission >> Transfer Case Assembly >> Transfer Case >> Removal

Transfer Case: Removal

  1. Remove the battery negative (-) cable.
  2. Remove the air intake hose and air cleaner cover and then disconnect the oxygen sensor and remove the oxygen sensor connector from the oxygen sensor mounting bracket. (engine room left side).
    Fig 1: Identifying Oxygen Sensor
    G03847180Courtesy of HYUNDAI MOTOR CO.
  3. Disconnect the oxygen sensor connector and remove the oxygen sensor connector from the oxygen sensor mounting bracket. (engine room right side).
  4. Remove the oxygen sensor wire mounting bracket.
    Fig 2: Identifying Oxygen Sensor Mounting Bracket
    G03847181Courtesy of HYUNDAI MOTOR CO.
  5. Remove the alternator wire terminal mounting nut.
  6. Remove the wheel and tire (RH).
  7. Lift up the vehicle.
  8. Remove the engine side cover (RH).
    Fig 3: Identifying Engine Side Cover (RH)
    G03847182Courtesy of HYUNDAI MOTOR CO.
  9. Remove the lower arm ball joint mounting bolt.
    Fig 4: Removing Lower Arm Ball Joint Mounting Bolt
    G03847183Courtesy of HYUNDAI MOTOR CO.
  10. Remove the lower arm ball joint from the front axle knuckle.
    Fig 5: Removing Lower Arm Ball Joint From Front Axle Knuckle
    G03847184Courtesy of HYUNDAI MOTOR CO.
  11. Remove the drive shaft from the transfer.
    Fig 6: Removing Drive Shaft From Transfer
    G03847185Courtesy of HYUNDAI MOTOR CO.
  12. Remove the alternator drive belt using the tensioner.
    Fig 7: Removing Alternator Drive Belt
    G03847186Courtesy of HYUNDAI MOTOR CO.
  13. Remove the exhaust front pipe.
    Fig 8: Removing Exhaust Front Pipe
    G03847187Courtesy of HYUNDAI MOTOR CO.
  14. Disconnect the alternator connector.
  15. Remove the alternator mounting bolt and then remove the alternator as shown in Fig 9 .
    Fig 9: Removing Alternator
    G03847188Courtesy of HYUNDAI MOTOR CO.
  16. Lower the vehicle.
  17. Remove the heat protector using a hexagonal socket.
    NOTE: To remove the heat protector mounting bolt easily, before removing the heat protector mounting bolts (3EA), apply the mounting bolt with "WD-40 ".
    Fig 10: Removing Heat Protector
    G03847189Courtesy of HYUNDAI MOTOR CO.
  18. Remove the exhaust manifold mounting upper center nut (1EA) using a hexagonal socket.
    NOTE: To remove the exhaust manifold mounting nut easily, before removing the exhaust manifold mounting nuts (6EA), apply the mounting nuts with "WD-40 ".
    Fig 11: Removing Exhaust Manifold Mounting Upper Center Nut
    G03847190Courtesy of HYUNDAI MOTOR CO.
  19. Lift up the vehicle.
  20. Remove the exhaust manifold mounting nuts (5EA).
    Fig 12: Removing Exhaust Manifold Mounting Nuts
    G03847191Courtesy of HYUNDAI MOTOR CO.
  21. Remove the exhaust manifold as shown in Fig 13 .
    Fig 13: Removing Exhaust Manifold
    G03847192Courtesy of HYUNDAI MOTOR CO.
  22. Remove the propeller shaft mounting bolts.
    Fig 14: Removing Propeller Shaft Mounting Bolts
    G03847193Courtesy of HYUNDAI MOTOR CO.
  23. Remove the transfer mounting bracket.
    Fig 15: Removing Transfer Mounting Bracket
    G03847194Courtesy of HYUNDAI MOTOR CO.
  24. Remove the transfer mounting bolts (4EA) using the tool as described in Fig 16 .
    Fig 16: Removing Transfer Mounting Bolts
    G03847195Courtesy of HYUNDAI MOTOR CO.
  25. Using a flathead screw driver, remove the transfer from the transaxle by moving the driver to left and right directions.
    Fig 17: Removing Transfer From Transaxle
    G03847196Courtesy of HYUNDAI MOTOR CO.
  26. Remove the transfer from the transaxle as shown in Fig 18 .
    Fig 18: Removing Transfer From Transaxle
    G03847197Courtesy of HYUNDAI MOTOR CO.
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