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Manual Transaxle: Removal

  1. Remove the battery terminal.
  2. Remove the heat shield (A). (Bolt: 1EA (B), Retainer: 3EA (C))
    Fig 1: Removing Heat Shield
    G00748066Courtesy of HYUNDAI MOTOR CO.
  3. Remove the battery and the battery tray (C).
    Fig 2: Removing Battery Tray
    G00748067Courtesy of HYUNDAI MOTOR CO.
  4. Removal of air cleaner and air intake hose.
    1. Disconnect the air flow sensor connector (A) and breather hose (B).
    2. Air cleaner upper cover (C) and air intake hose (D).
      Fig 3: Removing Air Cleaner & Air Intake Hose
      G00748068Courtesy of HYUNDAI MOTOR CO.
    3. Air cleaner lower (A) (Bolt: 3EA (B)).
      Fig 4: Removing Air Cleaner Housing
      G00748069Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the backup lamp switch connector (A).
    Fig 5: Disconnecting Backup Lamp Switch Connector
    G00748070Courtesy of HYUNDAI MOTOR CO.
  6. Remove the cotter pin (A) of the clutch release cylinder (B).
    Fig 6: Removing Clutch Release Cable From Transaxle
    G00748071Courtesy of HYUNDAI MOTOR CO.
  7. Remove the clutch release cylinder mounting bolts (A).
    Fig 7: Removing Clutch Release Cylinder Mounting Bolts
    G00748072Courtesy of HYUNDAI MOTOR CO.
  8. Remove the cotter pin (A) of the shift and selector cable.
    Fig 8: Removing Pins From Shift & Selector Cables
    G00748073Courtesy of HYUNDAI MOTOR CO.
  9. Remove the clip (A) of the shift and selector cable.
    Fig 9: Removing Shift & Selector Cables Retaining Clips
    G00748074Courtesy of HYUNDAI MOTOR CO.
  10. Disconnect the vehicle speed sensor connector (A).
    Fig 10: Disconnecting Vehicle Speed Sensor Connector
    G00748075Courtesy of HYUNDAI MOTOR CO.
  11. Remove the starter motor mounting bolts and the transaxle mounting to the engine bolts (A).
    Fig 11: Removing Stater Motor Mounting & Transaxle Mounting-To-Engine Bolts
    G00748076Courtesy of HYUNDAI MOTOR CO.
  12. Attach to the engine hooks using special tool (09200-38001).
    Fig 12: Installing engine support fixtures
    G00748077Courtesy of HYUNDAI MOTOR CO.
  13. Remove the transaxle-mounting bracket.
    1. Body mounting bolts (A) (Upper side)
      Fig 13: Removing Upper Body Mounting Bolts
      G00748078Courtesy of HYUNDAI MOTOR CO.
    2. Insulator bolt (A).
      Fig 14: Removing Insulator Bolt
      G00748079Courtesy of HYUNDAI MOTOR CO.
    3. Body mounting bolts (A) (Left side).
      Fig 15: Removing Left Body Mounting Bolts
      G00748080Courtesy of HYUNDAI MOTOR CO.
  14. Lift up the vehicle.
  15. Remove the front tire.
  16. Remove the drain plug (A) and drain the transaxle gear oil.
    Fig 16: Removing Drain Plug
    G00748081Courtesy of HYUNDAI MOTOR CO.
  17. Disconnect the tie rod end, wheel speed sensor, knuckle, caliper and drive shaft. See AXLE SHAFTS .
  18. Remove the gear box u-joint (A) mounting bolt.
    Fig 17: Removing Gear Box U-Joint Mounting Bolt
    G00748082Courtesy of HYUNDAI MOTOR CO.
  19. Disconnect the oxygen sensor connector (A).
    Fig 18: Disconnecting Oxygen Sensor Connector
    G00748083Courtesy of HYUNDAI MOTOR CO.
  20. Remove the front muffler mounting nuts (A).
    Fig 19: Removing Front Muffler Mounting Nuts
    G00748084Courtesy of HYUNDAI MOTOR CO.
  21. Remove the front muffler to the center muffler mounting nuts (2EA).
  22. Remove the front muffler bracket bolt and front muffler (1EA).
  23. Remove the drive shaft (A) from the transaxle (B).
    Fig 20: Removing Drive Shaft From Transaxle
    G00748085Courtesy of HYUNDAI MOTOR CO.
  24. Remove the power return hose (A) and drain the power steering oil.
    Fig 21: Removing Power Steering Return Hose
    G00748086Courtesy of HYUNDAI MOTOR CO.
  25. Remove the front roll stopper-mounting bolt (A).
    Fig 22: Removing Front Roll Stopper-Mounting Bolt
    G00748087Courtesy of HYUNDAI MOTOR CO.
  26. Remove the rear roll stopper-mounting bolt (A).
    Fig 23: Removing Rear Roll Stopper-Mounting Bolt
    G00748088Courtesy of HYUNDAI MOTOR CO.
  27. Install the jack (A) for supporting sub-frame.
    Fig 24: Installing Jack
    G00748089Courtesy of HYUNDAI MOTOR CO.
  28. Remove the sub frame (A).
    Fig 25: Removing Sub Frame (1 Of 2)
    G00748090Courtesy of HYUNDAI MOTOR CO.
    Fig 26: Removing Sub Frame (2 Of 2)
    G00748091Courtesy of HYUNDAI MOTOR CO.
  29. Install the T/M jack (A).
    Fig 27: Installing Transaxle Jack
    G00748092Courtesy of HYUNDAI MOTOR CO.
  30. Remove the transaxle lower mounting bolts (A).
    Fig 28: Removing Transaxle Lower Mounting Bolts
    G00748093Courtesy of HYUNDAI MOTOR CO.
  31. Remove the transaxle assembly supporting by a jack.
    NOTE: When supporting the transaxle assembly, make sure that the lifting force is applied to a wide area, not to a small localized area.
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