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Home >> Hyundai >> 2004 >> Elantra GLS, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Automatic Transaxle System) >> Automatic Transaxle System >> Automatic Transaxle >> Transaxle Replacement >> Removal

Transaxle Replacement: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the battery terminals.
  2. Remove the heat shield (A). (Bolt: 1EA (B), Retainer: 3EA (C))
    Fig 1: Removing Battery Heat Shield
    G00747986Courtesy of HYUNDAI MOTOR CO.
  3. Remove the battery and the battery tray (A).
    Fig 2: Removing Battery Tray
    G00747987Courtesy of HYUNDAI MOTOR CO.
  4. Removal of air cleaner and air intake hose.
    1. Disconnect the air flow sensor connector (A) and breather hose (B).
    2. Air cleaner upper cover (C) and air intake hose (D).
      Fig 3: Removing Air Cleaner Upper Cover & Air Intake Hose
      G00747988Courtesy of HYUNDAI MOTOR CO.
    3. Air cleaner lower (A) (Bolt: 3EA (B)).
      Fig 4: Removing Air Cleaner Housing
      G00747989Courtesy of HYUNDAI MOTOR CO.
  5. Remove the solenoid valve connector (A).
    Fig 5: Removing Solenoid Valve Connector
    G00747990Courtesy of HYUNDAI MOTOR CO.
  6. Remove the transaxle range switch connector (A).
    Fig 6: Removing Transaxle Range Switch Connector
    G00747991Courtesy of HYUNDAI MOTOR CO.
  7. Remove the control cable (A) to transaxle range switch mounting nut (B).
    Fig 7: Removing Control Cable From Transaxle Ranger Switch
    G00747992Courtesy of HYUNDAI MOTOR CO.
  8. Remove the clip (A) of the control cable (B).
    Fig 8: Removing Control Cable Clip
    G00747993Courtesy of HYUNDAI MOTOR CO.
  9. Remove the input shaft speed sensor connector (A).
    Fig 9: Removing Input Shaft Speed Sensor Connector
    G00747994Courtesy of HYUNDAI MOTOR CO.
  10. Remove the output shaft speed sensor connector (A).
    Fig 10: Removing Output Shaft Speed Sensor Connector
    G00747995Courtesy of HYUNDAI MOTOR CO.
  11. Remove the transaxle earth cable (A).
    Fig 11: Removing Transaxle Ground Cable
    G00747996Courtesy of HYUNDAI MOTOR CO.
  12. Remove the oil cooler hose (A).
    Fig 12: Removing Oil Cooler Hose
    G00747997Courtesy of HYUNDAI MOTOR CO.
    NOTE: To prevent entry of dust or foreign matter, plug the disconnected hoses and transaxle fittings.
  13. Remove the start motor cable mounting bolts (A, B).
    Fig 13: Removing Starter Motor Cable Bolts (1 Of 2)
    G00747998Courtesy of HYUNDAI MOTOR CO.
    Fig 14: Removing Starter Motor Cable Bolts (2 Of 2)
    G00747999Courtesy of HYUNDAI MOTOR CO.
  14. Remove the power steering eye bolt (A).
    Fig 15: Removing Power Steering Eye Bolt
    G00748000Courtesy of HYUNDAI MOTOR CO.
  15. Remove the steering u-joint (A) mounting bolt.
    Fig 16: Removing Power Steering U-Joint Bolt
    G00748001Courtesy of HYUNDAI MOTOR CO.
    NOTE: Mark a mating line on the steering column universal joint and the gear box before disassembling to make the installation easier.
  16. Remove the start motor mounting bolt (A) (1EA).
    Fig 17: Removing Starter Motor Mounting Bolt
    G00748002Courtesy of HYUNDAI MOTOR CO.
  17. Install the special tools (09200-38001, 09200-1C000), the engine support fixture and the adapter, on the engine assembly.
    Fig 18: Installing Engine Support Fixture
    G00748003Courtesy of HYUNDAI MOTOR CO.
    NOTE: When using the special tool, be careful that the hook holder of the special tool doesn't wear the cowl top cover
  18. Remove the transaxle-mounting bracket.
    1. Body mounting bolts (A) (Upper side)
      Fig 19: Removing Transaxle Mounting Bracket
      G00748004Courtesy of HYUNDAI MOTOR CO.
    2. Insulator bolt (A).
      Fig 20: Removing Insulator Bolt
      G00748005Courtesy of HYUNDAI MOTOR CO.
    3. Body mounting bolts (A) (Left side)
      Fig 21: Remove Body Mounting Bolts
      G00748006Courtesy of HYUNDAI MOTOR CO.
    4. Transaxle mounting bracket (A).
      Fig 22: Removing Transaxle Mounting Bracket
      G00748007Courtesy of HYUNDAI MOTOR CO.
  19. Remove front oxygen sensor, engine oil pressure switch (A), crank position sensor (B) connector mounting bracket (C).
    Fig 23: Removing Connector Mounting Bracket
    G00748008Courtesy of HYUNDAI MOTOR CO.
  20. Remove the transaxle mounting to the engine bolts (A).
    Fig 24: Removing Transaxle Mount-To- Engine Bolts
    G00748009Courtesy of HYUNDAI MOTOR CO.
  21. Lift up the vehicle.
  22. Remove the drain plug (A) and drain the automatic transaxle fluid.
    Fig 25: Removing Transaxle Drain Plug
    G00748010Courtesy of HYUNDAI MOTOR CO.
  23. Remove the tire.
  24. Separate the tie rod end (A) from the pin (B) and nut (C).
    Fig 26: Removing Tie Rod Ends
    G00748011Courtesy of HYUNDAI MOTOR CO.
  25. Remove the pin (A) and hub nut (B) from the front axle (C).
    Fig 27: Removing Hub Nut
    G00748012Courtesy of HYUNDAI MOTOR CO.
  26. Remove the ABS wheel speed sensor (A).
    Fig 28: Removing ABS Wheel Speed Sensor
    G00748013Courtesy of HYUNDAI MOTOR CO.
  27. Remove the knuckle mounting bolts (A).
    Fig 29: Removing Knuckle Mounting Bolts
    G00748014Courtesy of HYUNDAI MOTOR CO.
  28. Remove the caliper (A).
    Fig 30: Removing Caliper
    G00748015Courtesy of HYUNDAI MOTOR CO.
  29. Hang the caliper assembly (A).
    Fig 31: Supporting Caliper
    G00748016Courtesy of HYUNDAI MOTOR CO.
  30. Remove the knuckle from the drive shaft.
  31. Remove the drive shaft (A) from the transaxle (B).
    Fig 32: Removing Drive Shaft
    G00748017Courtesy of HYUNDAI MOTOR CO.
  32. Remove the side cover (A).
    Fig 33: Removing Side Cover
    G00748018Courtesy of HYUNDAI MOTOR CO.
  33. Remove the power return hose (A) and drain the power steering oil.
    Fig 34: Removing Power Steering Hose
    G00748019Courtesy of HYUNDAI MOTOR CO.
  34. Disconnect the rear oxygen sensor connector (A).
    Fig 35: Disconnecting Rear Oxygen Sensor
    G00748020Courtesy of HYUNDAI MOTOR CO.
  35. Remove the front muffler (A).
    Fig 36: Removing Front Muffler
    G00748021Courtesy of HYUNDAI MOTOR CO.
  36. Remove the front roll stopper-mounting bolt (A).
    Fig 37: Removing Front Roll Stopper-Mounting Bolt
    G00748022Courtesy of HYUNDAI MOTOR CO.
  37. Remove the rear roll stopper-mounting bolt (A).
    Fig 38: Removing Rear Roll Stopper-Mounting Bolt
    G00748023Courtesy of HYUNDAI MOTOR CO.
  38. Remove the vehicle speed sensor connector (A).
    Fig 39: Removing Vehicle Speed Sensor Connector
    G00748024Courtesy of HYUNDAI MOTOR CO.
  39. Install the jack (A).
    Fig 40: Installing Jack
    G00748025Courtesy of HYUNDAI MOTOR CO.
  40. Remove the sub frame (A).
    Fig 41: Removing Sub Frame (1 Of 2)
    G00748026Courtesy of HYUNDAI MOTOR CO.
    Fig 42: Removing Sub Frame (2 Of 2)
    G00748027Courtesy of HYUNDAI MOTOR CO.
  41. Remove the start motor mounting bolt.
  42. Remove the engine to the torque converter mounting bolts (A). (4EA)
    Fig 43: Removing Torque Converter Mounting Bolts
    G00748028Courtesy of HYUNDAI MOTOR CO.
  43. Install the jack (A) for supporting transaxle.
    Fig 44: Installing Jack To Support Transaxle
    G00748029Courtesy of HYUNDAI MOTOR CO.
  44. Remove the engine to automatic transaxle mounting bolts.
    1. Transaxle to engine mounting bolt (A).
      Fig 45: Removing Transaxle Mounting Bolt
      G00748030Courtesy of HYUNDAI MOTOR CO.
    2. Engine to transaxle mounting bolt (A).
      Fig 46: Removing Engine-To-Transaxle Mounting Bolts
      G00748031Courtesy of HYUNDAI MOTOR CO.
    3. Engine oil pan to transaxle mounting bolts (B).
  45. Remove the transaxle.
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