Input Shaft: Reassembly

Assemble the input shaft front bearing using special tool (09432-33300).

Fig 1: Assembling Input Shaft Front Bearing
Courtesy of HYUNDAI MOTOR CO.
Assemble the needle bearing.
Put in the input 3rd gear and the 3rd synchronizer.
Ensure synchronizer spring is installed properly.

Fig 2: Identifying Synchronizer Spring Slit
Courtesy of HYUNDAI MOTOR CO.
Put sleeve coupling with projecting side upper.

Fig 3: Identifying 3rd-4th Coupling Sleeve
Courtesy of HYUNDAI MOTOR CO.
Put down 3 groved hub, and press on the shaft.
NOTE: At this time, set 3rd synchronizer ring projecting and hub notch.
Press on the input 4th bush using special tool (09432-3A100)
NOTE: Pay attention to incline the bush easily.

Fig 4: Pressing On The Input 4th Bushing
Courtesy of HYUNDAI MOTOR CO.
Assemble the needle bearing and spacer.
Assemble 4th synchronizer ring.
Put on input 4th gear.
Select correct thrust washer ring as "L" dimension becomes below basic dimension and put it on input shaft.
"L" basic dimension (mm): 154.7-154.8

THRUST WASHER RING
Thickness (mm)
1. 3.84
2. 3.90
3. 3.96
4. 4.02
5. 4.08
6. 4.14
Fig 5: Identifying Thrust Washer Ring & Measurement
Courtesy of HYUNDAI MOTOR CO.
Press on 5th bush using special tool (09432-3A100).
NOTE: Pay attention to incline the bush easily.
Assemble the needle bearing.

Fig 6: Identifying Needle Bearing
Courtesy of HYUNDAI MOTOR CO.
Put in the 5th input gear and 5th synchronizer.

Fig 7: Putting In The 5th Input Gear & 5th Synchronizer
Courtesy of HYUNDAI MOTOR CO.
Put the sleeve coupling with discrimination groove side upper.

Fig 8: Putting The Sleeve Coupling With Discrimination Groove Side Upper
Courtesy of HYUNDAI MOTOR CO.
Press on coupling assembly.
Put in the 6th synchronizer ring.

Fig 9: Putting In The 6th Synchronizer Ring
Courtesy of HYUNDAI MOTOR CO.
Spread grease to the bush, and assemble the needle bearing and the spacer.
Fix 6th gear and press on the bush using special tool (09432-3A100).

Fig 10: Fixing 6th Gear & Pressing On The Bushing
Courtesy of HYUNDAI MOTOR CO.
Select the correct snap ring of 6th input to minimize clearance of groove in input shaft and then assemble it.
"L" (mm): 0-0.1

Thickness (mm)
1. 1.76
2. 1.81
3. 1.86
4. 1.91
5. 1.96
6. 2.01
7. 2.06
8. 2.11
9. 2.16
10. 2.21
Fig 11: Identifying 5th & 6th Gear Inputs
Courtesy of HYUNDAI MOTOR CO.
Put down the input shaft rear bearing with brown color seal and press on it using special tool (09432-22000).

Fig 12: Pressing Down The Input Shaft Rear Bearing
Courtesy of HYUNDAI MOTOR CO.