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Engine & Transaxle Assembly: Removal

WARNING:
  • Make sure jacks and safety stands are placed properly and hoist brackets are attached to the correct position on the engine.
  • Make sure the vehicle will not roll off stands and fall while you are working under it.
CAUTION: Use fender covers to avoid damaging painted surface.
  1. Remove the battery.
    Fig 1: Removing Battery
    G00965671Courtesy of HYUNDAI MOTOR CO.
  2. Detach the air cleaner.
    Fig 2: Detaching Air Cleaner
    G00965672Courtesy of HYUNDAI MOTOR CO.
  3. Disconnect the connectors for engine harness.
    Fig 3: Identifying Engine Harness Connectors (1 Of 2)
    G00965673Courtesy of HYUNDAI MOTOR CO.
    Fig 4: Identifying Engine Harness Connectors (2 Of 2)
    G00965674Courtesy of HYUNDAI MOTOR CO.
  4. Disconnect the engine ground.
  5. Disconnect the connectors for the alternator harness and the oil pressure gauge wiring.
    Fig 5: Identifying Alternator Harness
    G00965675Courtesy of HYUNDAI MOTOR CO.
  6. Disconnect the brake booster vacuum hose.
    Fig 6: Disconnecting Brake Booster Vacuum Hose
    G00965676Courtesy of HYUNDAI MOTOR CO.
  7. Remove the main fuel line, the return and vapor hoses from the engine side.
    Fig 7: Identifying Main Fuel Line
    G00965677Courtesy of HYUNDAI MOTOR CO.
    Fig 8: Identifying Fuel Vapor Line
    G00965678Courtesy of HYUNDAI MOTOR CO.
  8. Disconnect the transaxle oil cooler hoses. (A/T)
    Fig 9: Disconnecting Transaxle Oil Cooler Hoses
    G00965679Courtesy of HYUNDAI MOTOR CO.
    NOTE: When disconnecting hoses, make identification marks to ensure they are reconnected correctly.
    CAUTION: Be careful not to spill oil or fluid from hoses. Plug the openings to prevent foreign material from entering.
  9. Drain the engine coolant.
    Fig 10: Identifying Coolant Drain Plug
    G00965680Courtesy of HYUNDAI MOTOR CO.
  10. Disconnect the radiator upper and lower hoses on the engine side, then remove the radiator assembly.
  11. Disconnect the heater hoses (inlet and outlet) on the engine side.
    Fig 11: Disconnecting Heater Hoses
    G00965681Courtesy of HYUNDAI MOTOR CO.
  12. Disconnect the accelerator cable at the engine side.
  13. For vehicles with automatic transmission, remove the control cable from the transmission.
    Fig 12: Removing Transmission Control Cable (1 Of 2)
    G00965682Courtesy of HYUNDAI MOTOR CO.
    Fig 13: Removing Transmission Control Cable (2 Of 2)
    G00965683Courtesy of HYUNDAI MOTOR CO.
  14. Disconnect the inhibitor switch and solenoid valve connector.
    Fig 14: Disconnecting Inhibitor Switch
    G00965684Courtesy of HYUNDAI MOTOR CO.
    Fig 15: Disconnecting Solenoid Valve Connector
    G00965685Courtesy of HYUNDAI MOTOR CO.
  15. Disconnect the vehicle speed sensor connector.
    Fig 16: Disconnecting Vehicle Speed Sensor Connector
    G00965686Courtesy of HYUNDAI MOTOR CO.
  16. Disconnect the clutch tube.
    Fig 17: Disconnecting Clutch Tube
    G00965687Courtesy of HYUNDAI MOTOR CO.
  17. Disconnect the air conditioner compressor from the mounting bracket.
    Fig 18: Removing A/C Compressor
    G00965688Courtesy of HYUNDAI MOTOR CO.
  18. Jack up the vehicle.
  19. Disconnect the start motor connector and ground.
    Fig 19: Disconnecting Starter Motor Connector
    G00965689Courtesy of HYUNDAI MOTOR CO.
    Fig 20: Disconnecting Starter Motor Ground
    G00965690Courtesy of HYUNDAI MOTOR CO.
  20. Disconnect the front exhaust pipe from the manifold.
    Fig 21: Disconnecting Exhaust Pipe
    G00965691Courtesy of HYUNDAI MOTOR CO.
    NOTE: Use wire to suspend the exhaust pipe from the bottom of the vehicle.
  21. Remove the knuckle form the front damper.
    Fig 22: Removing Knuckle From Front Damper
    G00965692Courtesy of HYUNDAI MOTOR CO.
  22. Remove the caliper from the knuckle and hang the caliper from the front damper with wine.
    Fig 23: Supporting Brake Caliper
    G00965693Courtesy of HYUNDAI MOTOR CO.
  23. Remove the wheel speed sensor form the knuckle, (with ABS).
    Fig 24: Removing Wheel Speed Sensor
    G00965694Courtesy of HYUNDAI MOTOR CO.
  24. Attach a chains or cables to the engine. Use an engine hoist or a chain hoist to slightly raise the engine (enough to support the engine's weight while processing with the following steps).
    Fig 25: Attaching Chains To Engines
    G00965695Courtesy of HYUNDAI MOTOR CO.
  25. Remove the steering joint bolt.
    Fig 26: Removing Steering Joint Bolt
    G00965696Courtesy of HYUNDAI MOTOR CO.
  26. Remove the engine mounting bracket from the engine.
    Fig 27: Removing Engine Mounting Bracket
    G00965697Courtesy of HYUNDAI MOTOR CO.
  27. Slowly raise the engine (to the extent that the weight of the engine and transmission assembly is not applied to the mounting portions) and temporarily hold it in the raised position.
    CAUTION: Check that all cables, hoses, harnesses, connectors etc. are disconnected from the engine.
  28. Remove the caps from the inside of the right fender shield and remove the transaxle mount bracket bolts.
    Fig 28: Identifying Transaxle Mount Bracket Bolt Caps
    G00965698Courtesy of HYUNDAI MOTOR CO.
  29. Remove the cross member fixing bolts and nuts.
    Fig 29: Identifying Cross Member Fixing Bolts & Nuts
    G00965699Courtesy of HYUNDAI MOTOR CO.
  30. While directing the transmission side downward, lift the engine and transmission assembly up and out of the vehicles.
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