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Home >> Hyundai >> 2002 >> Sonata Base, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> 2.4L 4-Cylinder Engine >> Intake And Exhaust System >> Intake Manifold >> Installation

Intake Manifold: Installation

  1. Install the intake manifold and new gasket to the specified torque.

    Tightening torque 

    Intake manifold

    1. Bolt: 15-20 N.m (150-120 kg.cm, 11-14 lb.ft)
    2. Nut: 30-42 N.m (300-420 kg.cm, 22-30 lb.ft)
  2. Install the delivery pipe and injector assembly to the intake manifold.
    NOTE: Make certain that there is no interferences between the injectors and injector ports on the intake manifold.
    Fig 1: Installing Fuel Delivery Pipe
    G00790099Courtesy of HYUNDAI MOTOR CO.
  3. Install the surge tank stay.
  4. Connect the fuel injector connector and wiring harness and then install the cover.
  5. Connect the high pressure hoses.
    Fig 2: Identifying High Pressure Hose
    G00790100Courtesy of HYUNDAI MOTOR CO.
  6. Connect the vacuum hoses.

    Tightening torque 

    1. Intake manifold stay and cylinder block: 18-28 N.m (180-250 kg.cm, 13-18 lb.ft)
  7. Connect the PCV valve and brake boost hoses.
  8. Install the air breather hose.
  9. Install the accelerator cable.
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