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Home >> Hyundai >> 2002 >> Sonata Base, Standard >> Repair and Diagnosis >> Body & Frame >> Power Windows >> Removal & Installation >> Front Door >> Notes

Front Door: Notes

  1. Remove the quadrant inner cover and the rear view mirror.
    Fig 1: Identifying Rear View Mirror Mounting Screws
    G02196773Courtesy of HYUNDAI MOTOR CO.
  2. Remove the front door inside handle housing.
    Fig 2: Identifying Front Inside Door Handle
    G02196774Courtesy of HYUNDAI MOTOR CO.
  3. Remove the front door trim panel.
    Fig 3: View Of Front Door Trim Panel
    G02196775Courtesy of HYUNDAI MOTOR CO.
  4. Insert a trim panel remover between the trim fasteners and the door trim panel to pry off.

    Disconnect the door lamp connector.

    Fig 4: Inserting A Trim Panel Remover Between The Trim Fasteners & The Door Trim Panel
    G02196776Courtesy of HYUNDAI MOTOR CO.
  5. Remove the pull handle mounting bracket, inside door handle and the door trim seal.
    Fig 5: Identifying pull handle mounting bracket, inside door handle & the door trim seal
    G02196777Courtesy of HYUNDAI MOTOR CO.
  6. Remove the front speaker.
    Fig 6: Identifying Front Speaker
    G02196778Courtesy of HYUNDAI MOTOR CO.
  7. Remove the front door belt outside weatherstrip.
    Fig 7: Removing Front Door Belt Outside Weatherstrip
    G02196779Courtesy of HYUNDAI MOTOR CO.
  8. Lower the door window glass and loosen the carrier plate mounting bolts in the regulator channel.
    Fig 8: Identifying Carrier Plate Mounting Bolts
    G02196780Courtesy of HYUNDAI MOTOR CO.

    Tightening torque 

    Front door glass mounting bolts:

    8-12 N.m (80-120 kg.cm, 5.8-8.7 lb.ft)

  9. Pull the door glass out through the window slot.
    Fig 9: Removing Door Glass
    G02196781Courtesy of HYUNDAI MOTOR CO.
  10. Remove the door regulator channel mounting bolts and then remove the door regulator assembly.
    Fig 10: Identifying Door Regulator Assembly
    G02196782Courtesy of HYUNDAI MOTOR CO.

    Tightening torque 

    Door regulator channel mounting bolts:

    4-6 N.m (40-60 kg.cm, 2.9-4.4 lb.ft)

  11. Installation is the reverse of removal.

    When installing the door trim seal, butyl tape should not be placed over door trim fastener mounting area.