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Home >> Hyundai >> 2002 >> Sonata Base, Automatic >> Repair and Diagnosis >> Body & Frame >> Power Windows >> Removal & Installation >> Rear Door >> Notes

Rear Door: Notes

  1. Remove the rear door inside handle housing.
    Fig 1: Identifying Rear Door Inside Handle Housing
    G02196793Courtesy of HYUNDAI MOTOR CO.
  2. Remove the mounting screws (3EA) from the rear door trim panel.
    Fig 2: View Of Rear Door Inside Trim Panel
    G02196794Courtesy of HYUNDAI MOTOR CO.
  3. Insert a trim panel remover between the trim fasteners and the door trim panel to pry off. Disconnect the connector.
    Fig 3: Inserting A Trim Panel Remover Between The Trim Fasteners & The Door Trim Panel
    G02196795Courtesy of HYUNDAI MOTOR CO.
  4. Remove the door pull handle mounting bracket and inside door handle.
    Fig 4: Identifying Door Pull Handle Mounting Bracket & Inside Door Handle
    G02196796Courtesy of HYUNDAI MOTOR CO.
  5. Remove the door trim seal.
    Fig 5: Identifying Door Trim Seal
    G02196797Courtesy of HYUNDAI MOTOR CO.
  6. Lower the door glass and remove the door glass run and delta lower channel.
    Fig 6: Identifying The Door Glass Run & Delta Lower Channel
    G02196798Courtesy of HYUNDAI MOTOR CO.

    Tightening torque 

    Rear door glass mounting bolts:

    8-12 N.m (80-120 kg.cm, 5.8-8.7 lb.ft)

    Delta lower channel mounting bolts:

    8-12 N.m (80-120 kg.cm, 5.8-8.7 lb.ft)

  7. Remove the carrier plate mounting bolts from the door regulator channel and remove the door glass.
    Fig 7: Removing Carrier Plate Mounting Bolts From Door Regulator Channel & Removing Door Glass
    G02196799Courtesy of HYUNDAI MOTOR CO.
  8. Remove the door regulator channel mounting bolts and then remove the door regulator assembly.
    Fig 8: Identifying Door Regulator Channel Mounting Bolts
    G02196800Courtesy of HYUNDAI MOTOR CO.

    Tightening torque 

    Door regulator channel mounting bolts:

    4-6 N.m (40-60 kg.cm, 2.9-4.4 lb.ft)

  9. Installation is the reverse of removal.

    When installing the door trim seal, butyl tape should not be placed over door trim fastener mounting area.