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Home >> Hummer >> 2008 >> H3 Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 189 (Rear Drive Axle) >> Repair Instructions >> Differential Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: The differential is shipped with a plastic vent plug. Remove the plastic vent plug prior to differential vent installation.
  1. When replacing the differential, remove the plastic vent plug and install a new differential vent.

    The vent flange must be fully seated.

  2. If reusing the wheel drive shaft remove and discard the wheel drive shaft retaining ring. The wheel drive shaft retaining ring is on the splined shaft of the inner tripod housing.
  3. Install the new wheel drive shaft retaining ring. The wheel drive shaft retaining ring is on the splined shaft of the inner tripod housing.
  4. Fig 1: Installing J 44394 Into Differential Output Shaft Seal
    GM814135Courtesy of GENERAL MOTORS CORP.
    NOTE: J-44394 must be installed into the differential output shaft seal prior to removing and installing the wheel drive shaft. Failure to install J-44394 as indicated may cause the splines of the wheel drive shaft to cut the differential output seal.
  5. If previously removed carefully install J 44394  into the left differential output shaft seal.
  6. IMPORTANT: In order to prevent lubricant leaks, use care when installing the wheel drive shaft to the differential. Do not damage the oil seal. Replace the oil seal if it becomes nicked, distorted, or is otherwise damaged.
    Fig 2: Removing/Installing J 44394
    GM814137Courtesy of GENERAL MOTORS CORP.
  7. With the differential firmly attached to the jack, raise the differential while carefully installing the left wheel drive shaft into the differential until the splines are past the J 44394  .
  8. Carefully remove the J 44394  from the differential.
  9. Fig 3: Removing/Installing J 44394 From Wheel Drive Shaft
    GM814138Courtesy of GENERAL MOTORS CORP.
  10. Carefully remove J 44394  from the left wheel drive shaft.
  11. Carefully install the wheel drive shaft into the differential until the retaining ring is engaged.
  12. Ensure the wheel drive shaft retaining ring is fully engaged to the differential by grasping the inner housing and pulling outward. The wheel drive shaft will stay positively engaged if properly installed to the differential.
  13. Fig 4: View Of Front Differential-To-Support Mounting Bolt
    GM728889Courtesy of GENERAL MOTORS CORP.
  14. Install the front differential to support mounting bolt (1) in order to locate the differential to the rear support.
  15. Hand install the nut to the bolt.
  16. Fig 5: View Of Transmission Jack Supporting Differential
    GM787236Courtesy of GENERAL MOTORS CORP.
  17. With the differential firmly attached to the jack, raise the differential to the rear support.
  18. Position the differential to the support.
  19. Fig 6: View Of Left Rear Differential-To-Support Mounting Bolt
    GM728891Courtesy of GENERAL MOTORS CORP.
  20. Hand install the left rear differential to support mounting bolt (1).
  21. Fig 7: View Of Right Rear Differential-To-Support Mounting Bolt
    GM728892Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  22. Hand install the right rear differential-to-support mounting bolt (1).

    Tighten: 

    • Tighten the rear differential-to-support mounting bolts to 175 N.m (129 lb ft).
    • Tighten the front differential-to-support mounting bolt 175 N.m (129 lb ft).

  23. Fig 8: View Of Transmission Jack Supporting Differential
    GM787236Courtesy of GENERAL MOTORS CORP.
  24. Remove the transmission jack.
  25. Install propeller shaft. Refer to Rear Propeller Shaft Replacement (RWD) or Rear Propeller Shaft Replacement (AWD) .
  26. Install the right wheel drive shaft. Refer to Rear Wheel Drive Shaft Replacement .
  27. Install the right rear tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  28. Inspect the differential lubricant level. Refer to Rear Axle Lubricant Level Inspection .
  29. Lower the vehicle.