LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H3 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 85 (Frame And Underbody) >> Repair Instructions >> Frame Replacement (W/L61) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.
  1. When replacing the frame, install the following components.
  2. Raise the cradle to the vehicle.
    3. Fig 2: View Of Frame To Body Bolts (W/L61)
    GM1237966Courtesy of GENERAL MOTORS CORP.
  3. Install the frame to body bolts. Hand tighten only.
    4. Fig 3: View Of Rear Frame To Support Brace Bolts (W/L61)
    GM1237962Courtesy of GENERAL MOTORS CORP.
  4. Install the rear frame support brace to frame and body bolts. Hand tighten only.
    5. Fig 4: Aligning Frame To Body (W/L61)
    GM1236969Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  5. Using a drift or suitable alignment tool, align the frame to body through the supplied alignment holes in the rear of the frame.

    Tighten: 

    • Tighten the frame to body bolts to 100 N.m (74 lb ft) plus 180 degrees.
    • Tighten the frame support to body bolts to 100 N.m (74 lb ft).

  6. Remove the support fixture.
    7. Fig 5: View Of Lower Control Arm
    GM1229961Courtesy of GENERAL MOTORS CORP.
  7. Install the lower control arm. Refer Lower Control Arm Replacement .
    8. Fig 6: View Of Outer Tie Rods And Steering Knuckles
    GM441937Courtesy of GENERAL MOTORS CORP.
  8. Connect the outer tie rods (3) to the steering knuckle (6). Refer to Rack and Pinion Outer Tie Rod End Replacement .
    9. Fig 7: View Of Stabilizer Link And Stabilizer Shaft
    GM1229970Courtesy of GENERAL MOTORS CORP.
  9. Connect the stabilizer link to the stabilizer shaft.

    Tighten:  Tighten the stabilizer link nut to 65 N.m (48 lb ft).

    10. Fig 8: View Of Rear Transmission Mount Through Bolt
    GM1229802Courtesy of GENERAL MOTORS CORP.
  10. Install the rear transmission mount through bolt. Hand tighten only.
    11. Fig 9: View Of Front Transmission Mount Through Bolt
    GM1229805Courtesy of GENERAL MOTORS CORP.
  11. Install the front transmission mount through bolt. Hand tighten only.
  12. Balance and tighten the powertrain mounts. Refer to Powertrain Mount Balance - Lower Mount .
    13. Fig 10: View Of Intermediate Steering Shaft Pinch Bolt (W/L61)
    GM1237949Courtesy of GENERAL MOTORS CORP.
  13. Connect the intermediate steering shaft to the steering gear. Locate the shaft as previously noted.
  14. Install the Intermediate steering shaft pinch bolt.

    Tighten:  Tighten the bolt to 49 N.m (36 lb ft).

  15. Connect the lower radiator support bracket to frame bolts using the alignment feature.

    Tighten:  Tighten the radiator support bracket bolts to 60 N.m (44 lb ft).

  16. Install the engine splash shields. Refer to Radiator Air Lower Baffle and Deflector Replacement .
  17. Install the front wheels. Refer to Tire and Wheel Removal and Installation .
  18. Lower the vehicle.
  19. Remove the radiator and condenser support.
scientia non olet · About LEMON Manuals