LEMON Manuals: Even more car manuals for everyone
Home >> Hummer >> 2008 >> H3 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 126 (Disc Brake System) >> Repair Instructions >> Rear Brake Caliper Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect the caliper slide boots for cuts, tears, or deterioration. If damaged, replace the slides and boots. Refer to Rear Disc Brake Hardware Replacement .
    2. Fig 1: View Of Brake Caliper Pin Bolts
    GM1335465Courtesy of GENERAL MOTORS CORP.
  2. Install the brake caliper to the brake caliper bracket.
    3. NOTE: Refer to Fastener Notice .
  3. Install the 2 brake caliper pin bolts.

    Tighten:  Tighten the brake caliper pin bolts to 35 N.m (26 lb ft).

    4. Fig 2: View Of Park Brake Cable At Caliper
    GM1312047Courtesy of GENERAL MOTORS CORP.
  4. Install the park brake cable to the caliper.
    5. Fig 3: View Of Rear Brake Hose Banjo Bolt
    GM1335522Courtesy of GENERAL MOTORS CORP.
  5. Remove the caps or plugs from the brake caliper opening and the brake hose.
    6. IMPORTANT: DO NOT reuse the copper brake hose gaskets.
  6. Install NEW copper brake hose gaskets to the brake hose-to-caliper bolt and to the brake hose.
  7. Install the brake hose and the brake hose-to-caliper bolt to the brake caliper.

    Tighten:  Tighten the brake caliper bolt to 50 N.m (37 lb ft).

  8. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Pressure) or Hydraulic Brake System Bleeding (Manual) .
  9. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  10. Slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 11 and 12 until a firm brake pedal apply is obtained; this will properly seat the brake caliper pistons and brake pads.
  12. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  13. Lower the vehicle.
  14. Apply and release the park brake pedal 4 times.
scientia non olet · About LEMON Manuals