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Home >> Hummer >> 2004 >> H2 4D Utility Pickup >> Repair and Diagnosis >> External Pages >> Different car >> Section 730 (Engine Mechanical) >> Repair Instructions >> Off-Vehicle Repair Instructions >> Engine Block Plug Removal >> Tools Required

Tools Required

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J 41712 Oil Pressure Switch Socket

    Fig 1: Installing Oil Pressure Sensor Using J 41712
    GM823316Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not remove the engine block front oil gallery plug unless service is required.
    If the front oil gallery plug is removed for service, a NEW oil gallery plug must be installed.
  1. Remove the oil pressure sensor, if not previously removed, using the J 41712 or equivalent.
  2. Fig 2: Identifying Plug Location On Underside Of Block
    GM63164Courtesy of GENERAL MOTORS CORP.
  3. Remove the engine block right rear coolant plug.
  4. Fig 3: Identifying Engine Block Coolant Heater
    GM260137Courtesy of GENERAL MOTORS CORP.
  5. Remove the engine block coolant heater, if applicable.
  6. Fig 4: Identifying Engine Block Left Rear Coolant Plug
    GM260138Courtesy of GENERAL MOTORS CORP.
  7. Remove the engine block left rear coolant plug, if applicable.
  8. Fig 5: View Of Engine Block Left Front Oil Gallery Plug
    GM260139Courtesy of GENERAL MOTORS CORP.
  9. Remove the engine block left front oil gallery plug.
  10. Fig 6: View Engine Block Left Rear Oil Gallery Plug
    GM64923Courtesy of GENERAL MOTORS CORP.
  11. Remove the engine block left rear oil gallery plug.
  12. Inspect the block plug sealing washers.

    If the block plug and heater sealing washers are not damaged, they may be used during assembly.

  13. Fig 7: View Of Engine Block Rear Oil Gallery Plug
    GM63228Courtesy of GENERAL MOTORS CORP.
  14. Remove the engine block rear oil gallery plug.
  15. Inspect the O-ring seal of the rear oil gallery plug.

    If the O-ring seal is not cut or damaged, the plug and O-ring seal may be use during assembly.

  16. Fig 8: View Of Engine Block Front Oil Gallery Plug
    GM64295Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Remove the front oil gallery plug only if service is required.
    If the front oil gallery plug is removed, a NEW oil gallery plug must be installed.
  17. Remove the engine block front oil gallery plug.