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Home >> Hummer >> 2003 >> H2 >> Repair and Diagnosis >> External Pages >> Different car >> Section 599 (Front Drive Axle) >> Repair Instructions >> Differential Case Assembly Disassemble

Differential Case Assembly Disassemble

WARNING: This page is about a different car, the 2004 Hummer H2. However, it is still accessible from the selected car via links, so may be relevant.

Tools Required

  1. Remove the differential side bearing by performing the following steps:
    1. Place the differential case in a vise.
    2. Fig 1: Removing Differential Side Bearing
      GM680400Courtesy of GENERAL MOTORS CORP.
    3. Install the J 22888-20A (2) and the J 36597  (1) as shown. See Special Tools and Equipment .
    4. Remove the differential side bearings using the J 22888-20A .
  2. Remove the differential assembly from the vise.
  3. Fig 2: Identifying Ring Gear Bolts
    GM866503Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The ring gear bolts have left-hand threads.
  4. Remove the ring gear bolts. Discard the bolts.
  5. Fig 3: Removing Ring Gear From Differential
    GM866502Courtesy of GENERAL MOTORS CORP.
    NOTE: Do not pry the ring gear from the differential case. Prying the ring gear from the differential case may cause damage to the ring gear and/or the differential case.
  6. Remove the ring gear from the differential case.

    Drive the ring gear off with a brass drift if necessary.

  7. Fig 4: View Of Pinion Shaft Lock Bolt
    GM851727Courtesy of GENERAL MOTORS CORP.
  8. Remove the pinion shaft lock bolt.
  9. Fig 5: View Of Differential And Pinion Shaft
    GM851733Courtesy of GENERAL MOTORS CORP.
  10. Remove the pinion shaft.
  11. Remove the differential side gear spacers.
  12. Fig 6: Identifying Differential Pinion Gears & Thrust Washers
    GM851732Courtesy of GENERAL MOTORS CORP.
  13. Remove the differential pinion gears and thrust washers by performing the following steps:
    1. Drive the pinion gear thrust washers out from the differential case using a hammer and a brass drift.
    2. Roll the differential pinion gears out of the differential case.

      Mark the pinion gears and thrust washers top and bottom.

  14. Fig 7: Differential Side Gears & Thrust Washers
    GM851734Courtesy of GENERAL MOTORS CORP.
  15. Remove the differential side gears and thrust washers.

    Mark the differential side gears and thrust washers left and right.