Engine Block

Item	Measurement	Qualification	Standard or New	Service Limit
Block	Warpage of deck		0.07 mm (0.0028 in)	-
	Bore diameter		89.000-89.015 mm (3.50393-3.50452 in)	89.065 mm (3.50649 in)
	Bore taper		-	0.025 mm (0.00098 in)
	Reboring limit		-	0.25 mm (0.0098 in)
Piston	Skirt O.D. at 16 mm (0.63 in) from bottom of skirt		88.975-88.985 mm (3.50295-3.50334 in)	88.965 mm (3.50255 in)
Piston	Clearance in cylinder		0.015-0.040 mm (0.00059-0.00157 in)	0.08 mm (0.0031 in)
Piston ring	Ring-to-groove clearance	Top	0.065-0.090 mm (0.00256-0.00354 in)	0.15 mm (0.0059 in)
	Ring-to-groove clearance	Second	0.030-0.055 mm (0.00118-0.00217 in)	0.13 mm (0.0051 in)
	Ring end gap	Top	0.20-0.35 mm (0.0079-0.0138 in)	0.6 mm (0.024 in)
		Second	0.40-0.55 mm (0.0157-0.0217 in)	0.7 mm (0.028 in)
		Oil	0.20-0.70 mm (0.0079-0.0276 in)	0.8 mm (0.031 in)
Piston pin	O.D.		21.961-21.965 mm (0.86460-0.86476 in)	21.954 mm (0.86433 in)
Piston pin	Pin-to-piston clearance		-0.005-0.002 mm (-0.00020-0.00008 in)	0.004 mm (0.00016 in)
Connecting rod	Pin-to-rod clearance		0.005-0.015 mm (0.00020-0.00059 in)	0.019 mm (0.00075 in)
	Small end bore diameter		21.970-21.976 mm (0.86496-0.86520 in)	-
	Big end bore diameter		58.0 mm (2.283 in)	-
	End play		0.15-0.35 mm (0.0059-0.0138 in)	0.45 mm (0.0177 in)

Item	Measurement	Standard or New	Service Limit
Crankshaft	Main journal diameter	71.976-72.000 mm (2.83370-2.83464 in)	-
	Rod journal diameter	54.976-55.000 mm (2.16441-2.16535 in)	-
	Rod/main journal taper	0.005 mm (0.00020 in)	0.005 mm (0.00020 in)
	Rod/main journal out-of-round	0.005 mm (0.00020 in)	0.010 mm (0.00039 in)
	End play	0.10-0.35 mm (0.0039-0.0138 in)	0.45 mm (0.0177 in)
	Total runout	0.025 mm (0.00098 in)	0.030 mm (0.00118 in)
Crankshaft bearing	Main bearing-to-journal oil clearance	0.019-0.045 mm (0.00075-0.00177 in)	0.050 mm (0.00197 in)
Crankshaft bearing	Connecting rod bearing-to-journal oil clearance	0.020-0.044 mm (0.00079-0.00173 in)	0.050 mm (0.00197 in)