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Transfer Assembly Disassembly and Reassembly: Reassembly: Procedure

GHH367350Courtesy of HONDA, U.S.A., INC.
Detailed information, notes, and precautions
Torque: N.m (kgf.m, lbf.ft)
Replace
*1 Apply a light coat of clean transfer assembly fluid before installation.
  1. Transfer Oil Seal - Install
    GHH367351Courtesy of HONDA, U.S.A., INC.
    		 1. Install the transfer oil seal flush with the transfer housing using the 15 x 135L driver handle and the 65 mm oil seal driver attachment.
  2. Thrust Washer - Install
  3. Transfer Spacer - Install
  4. Transfer Output Shaft (Hypoid Gear) - Install
  5. Companion Flange - Install
  6. Back-Up Ring - Install
  7. Conical Spring Washer - Install
  8. Companion Flange Locknut - Install
    GHH367352Courtesy of HONDA, U.S.A., INC.
    		 1. Install the new locknut.
    NOTE:

    Apply a light coat of clean transfer assembly fluid on the threads of the locknut and the transfer output shaft (hypoid gear) before installation.

    2. Secure the transfer housing (A) in a bench vise (B) with wood blocks.

    NOTE:

    To prevent damaging the transfer housing, always use wood blocks or equivalent materials between the transfer housing and the bench vise.

    3. Install the companion holder on the companion flange.

    4. Tighten the locknut while measuring the starting torque of the transfer output shaft (hypoid gear) so the starting torque is within the standard torque. Tighten the locknut to the lower torque specification, then check the starting torque. If the starting torque is low, increase the torque on the locknut until the starting torque is acceptable.

    NOTE:
    • Rotate the companion flange several times to seat the tapered roller bearings, then measure the starting torque.
    • If the starting torque exceeds 1.71 N.m (17.4 kgf.cm, 15.1 lbf.in), replace the transfer spacer and reassemble the parts. Do not adjust the torque with the locknut loose.
    • If the tightening torque exceeds the upper torque specification, replace the transfer spacer and reassemble the parts.

    5. Remove the companion holder.
    Starting Torque: 
    1.15-1.71 N.m (11.7-17.4 kgf.cm, 10.2-15.1 lbf.in) 
    GHH367353Courtesy of HONDA, U.S.A., INC.
    		 6. Stake the locknut to a depth (A) of at least 0.7 mm (0.028 in) using a 3.5 mm punch
    NOTE: (B). Be careful not to crack the locknut when staking.
  9. Oil Gutter - Install
  10. Breather Plate - Install
  11. Breather Hose Braket - Install
  12. Transfer Hypoid Drive Gear/Shaft Assembly - Install
  13. Transfer Cover Oil Seal - Install
    GHH367354Courtesy of HONDA, U.S.A., INC.
    		 1. Install the transfer cover oil seal (A) to a height (B) of 0-1 mm (0-0.04 in) above the transfer cover surface (C) using the 15 x 135L driver handle and the 65 mm oil seal driver attachment.
  14. Transfer Cover - Install
  15. Transfer Assembly - Total Starting Torque Check
  16. Transfer Assembly - Transfer Gear Backlash Check
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