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Transfer Assembly Disassembly and Reassembly: Disassembly: Procedure

GHH367346Courtesy of HONDA, U.S.A., INC.
Detailed information, notes, and precautions
Torque: N.m (kgf.m, lbf.ft)
Replace
  1. Transfer Cover - Remove
  2. Transfer Cover Oil Seal - Remove
    GHH367347Courtesy of HONDA, U.S.A., INC.
  3. Transfer Hypoid Drive Gear/Shaft Assembly - Remove
  4. Breather Hose Braket - Remove
  5. Breather Plate - Remove
  6. Oil Gutter - Remove
  7. Companion Flange Locknut - Remove
    GHH367348Courtesy of HONDA, U.S.A., INC.
    1. Using a chisel, cut the lock tab (A) of the locknut (B).
    GHH367349Courtesy of HONDA, U.S.A., INC.
    2. Secure the transfer housing (A) in a bench vise (B) with wood blocks.
    NOTE:

    To prevent damaging the transfer housing, always use wood blocks or equivalent materials between the transfer housing and the bench vise.

    3. Install the companion holder on the companion flange.

    4. Loosen the locknut.

    5. Remove the companion holder.

  8. Conical Spring Washer - Remove
  9. Back-Up Ring - Remove
  10. Companion Flange - Remove
  11. Transfer Output Shaft (Hypoid Gear) - Remove
  12. Transfer Spacer - Remove
  13. Thrust Washer - Remove
  14. Transfer Oil Seal - Remove