| Block |
Warpage of deck |
|
0.07 mm (0.002 in) max. |
- |
| Bore diameter |
X |
81.000-81.020 mm (3.18897-3.18976 in) |
81.070 mm (3.19173 in) |
| Y |
81.000-81.015 mm (3.18897-3.18956 in) |
81.070 mm (3.19173 in) |
| Bore taper |
|
- |
0.050 mm (0.00197 in) |
| Reboring limit |
|
- |
0.25 mm (0.0098 in) |
| Piston |
Skirt O.D. at 14 mm (0.55 in) from bottom of skirt |
|
80.980-80.990 mm (3.18818-3.18858 in) |
80.93 mm (3.1862 in) |
| Clearance in cylinder |
|
0.010-0.035 mm (0.00039-0.00138 in) |
0.05 mm (0.0020 in) |
| Piston ring |
Ring-to-groove clearance |
Top |
0.045-0.070 mm (0.002 in) |
0.13 mm (0.005 in) |
| Second (RIKEN and ALLIED) |
0.030-0.055 mm (0.002 in) |
0.125 mm (0.004 in) |
| Second (TEIKOKU) |
0.035-0.060 mm (0.002 in) |
0.13 mm (0.005 in) |
| Ring end gap |
Top |
0.200-0.350 mm (0.008-0.013 in) |
0.6 mm (0.024 in) |
| Second |
0.400-0.550 mm (0.016-0.021 in) |
0.7 mm (0.028 in) |
| Oil (RIKEN and ALLIED) |
0.20-0.50 mm (0.008-0.019 in) |
0.55 mm (0.021 in) |
| Oil (TEIKOKU and UNITED) |
0.20-0.70 mm (0.008-0.027 in) |
0.8 mm (0.031 in) |
| Piston pin |
O.D. |
|
19.960-19.964 mm (0.78583-0.78598 in) |
19.96 mm (0.7858 in) |
| Pin-to-piston clearance |
|
-0.004-0.003 mm (-0.00016-0.00012 in) |
0.006 mm (0.00024 in) |
| Connecting rod |
Pin-to-rod clearance |
|
0.005-0.015 mm (0.00020-0.00059 in) |
0.02 mm (0.0008 in) |
| Small end bore diameter |
|
19.969-19.975 mm (0.78618-0.78642 in) |
- |
| Big end bore diameter |
|
48.0 mm (1.890 in) |
- |
| End play |
|
0.15-0.35 mm (0.006-0.013 in) |
0.45 mm (0.017 in) |
| Crankshaft |
Main journal diameter |
|
54.976-55.000 mm (2.16441-2.16535 in) |
- |
| Rod journal diameter |
|
44.976-45.000 mm (1.77071-1.77165 in) |
- |
| Rod/main journal taper |
|
0.005 mm (0.00020 in) max. |
0.01 mm (0.0004 in) |
| Rod/main journal out-of-round |
|
0.005 mm (0.00020 in) max. |
0.01 mm (0.0004 in) |
| End play |
|
0.1-0.35 mm (0.004-0.0138 in) |
0.45 mm (0.0177 in) |
| Total runout |
|
0.03 mm (0.0012 in) max. |
0.04 mm (0.0016 in) |
| Crankshaft bearing |
Main bearing-to-journal oil clearance |
|
0.018-0.034 mm (0.00071-0.00134 in) |
0.045 mm (0.00177 in) |
| Connecting rod bearing-to-journal oil clearance |
|
0.024-0.042 mm (0.00094-0.00165 in) |
0.055 mm (0.00217 in) |