Fuel Tank Replacement

WARNING: This page is about a different car, the 2011 Honda Pilot, 2010 Honda Pilot, and 2009 Honda Pilot. However, it is still accessible from the selected car via links, so may be relevant.

Drain the fuel tank (see FUEL TANK DRAINING ), then reinstall the fuel tank unit without connecting its 4P connector and its quick-connect fitting.
Raise the vehicle on a lift.
Remove the exhaust pipe (see EXHAUST PIPE AND MUFFLER REPLACEMENT ).
With VTM-4 system: Remove the propeller shaft (see PROPELLER SHAFT RUNOUT ).
Remove the EVAP canister cover (see step 1 on EVAP CANISTER REPLACEMENT ).
Remove the fuel tank protector (A).

Fig 1: Fuel Tank Protector, Quick-Connector Fittings, Hoses, Fuel Tank, Strap Bolts & Straps With Torque Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Disconnect the quick-connector fittings (B) and the hoses (C). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
Place a jack or other support under the fuel tank (D), then remove the strap bolts (E) and the straps (F).
Remove the fuel tank.
Install the parts in the reverse order of removal.

Fig 2: Identifying Pull Ring & Fuel Vapor Hose Connector
Courtesy of AMERICAN HONDA MOTOR CO., INC.

NOTE:

New fuel tanks have a pull ring (A) at the fuel vapor hose connector (B). When you connect the hose and confirm that the connection is secure, remove the pull ring by pulling it down.
Before connecting the fuel fill pipe and the quick-connect fittings, check for dirt, and clean it if needed, taking care not to damage the fuel fill pipe or other parts.