| Vehicle moves in R position/mode, but not in D or B position/mode |
- Traction motor position sensor worn or damaged
- Traction motor position sensor line failure
- Motor sensor harness failure
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
|
- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the motor shaft for wear and damage.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Replace the transmission (e-CVT) assembly.
|
| Vehicle moves in D and B position/mode, but not in R position/mode |
- Traction motor position sensor worn or damaged
- Traction motor position sensor line failure
- Motor sensor harness failure
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
|
- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the motor shaft for wear and damage.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Replace the transmission (e-CVT) assembly.
|
| Poor acceleration |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Transmission fluid temperature sensor
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Traction motor stator temperature high
- Traction motor rotor temperature high
- Traction motor position sensor not learned
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Generator motor stator temperature high
- Generator motor position sensor not learned
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- ATF cooler clogged
|
- Check the engine control system.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Flush the ATF cooler .
- Replace the transmission (e-CVT) assembly.
|
| Engine vibrates under all driving conditions |
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Engine output low
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
|
- Check the engine control system.
- Inspect the generator shaft for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Replace the transmission (e-CVT) assembly.
|
| Vehicle moves in N position/mode |
- Transmission range switch defective or out of adjustment
- Excessive ATF
- Relief valve defective
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
|
- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check the ATF level. If the level is above the upper level, drain the ATF if it is over-filled.
- Replace the valve body assembly.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
|
| Vehicle does not recharge from generator motor |
- Foreign material in traction motor
- Foreign material in PCU 3-phase connectors
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
- Parking mechanism worn or damaged
|
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
|
| Vehicle does not recharge from motor regenerative system |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Foreign material in traction motor
- Foreign material in PCU 3-phase connectors
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
|
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Inspect the countershaft for wear and damage.
- Check the final gears for wear and damage.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
|
| Excessive shock when changing from hybrid drive mode to engine drive mode |
- Traction motor position sensor defective
- Traction motor position sensor line failure
- Transmission fluid temperature sensor defective
- Motor sensor harness failure
- Traction motor position sensor failed to install
- Generator motor position sensor defective
- Generator motor position sensor line failure
- Generator motor position sensor failed to install
- Solenoid valve A defective
- Solenoid valve B defective
- Transmission fluid pressure sensor defective
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Shift valve A defective
- Shift valve B defective
- Accumulator defective
- Input shaft worn or damaged
- Over drive gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
|
- Check the engine control system.
- Inspect the solenoid valve function with the HDS. Check for a seized solenoid valve, and inspect the O-rings.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check the ATF pump drive gears for wear and damage.
- Inspect the input shaft for wear and damage.
- Check the over drive gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Replace the transmission (e-CVT) assembly.
|
| Excessive shock when changing from engine drive mode to hybrid drive mode |
- Traction motor position sensor defective
- Traction motor position sensor line failure
- Transmission fluid temperature sensor defective
- Motor sensor harness failure
- Traction motor position sensor failed to install
- Generator motor position sensor defective
- Generator motor position sensor line failure
- Generator motor position sensor failed to install
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
|
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Inspect the input shaft for wear and damage.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Replace the transmission (e-CVT) assembly.
|
| Excessive shock when changing from EV drive mode to hybrid drive mode |
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Generator motor stator temperature high
- Generator motor position sensor not learned
- Flywheel defective
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
|
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Replace the transmission (e-CVT) assembly.
|
| Excessive shock when changing from hybrid drive mode to EV drive mode |
- Flywheel defective
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
|
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Replace the transmission (e-CVT) assembly.
|
| Noise from transmission (e-CVT) in engine drive mode |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Foreign material in traction motor
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Flywheel defective
- Low ATF level
- ATF pump worn or binding
- ATF strainer clogged
- Input shaft worn or damaged
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Over drive gears worn or damaged
- Clutch defective
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
|
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Check the ATF pump drive gears for wear and damage.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Replace the valve body assembly.
- Inspect the input shaft for wear and damage.
- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check the final gears for wear and damage.
- Check the over drive gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
|
| Noise from transmission (e-CVT) in hybrid drive mode |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Foreign material in traction motor
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Flywheel defective
- Low ATF level
- Excessive ATF level
- ATF pump worn or binding
- ATF strainer clogged
- Input shaft worn or damaged
- Countershaft worn or damaged
- Generator shaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
- Torque limiter defective
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
|
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the input shaft for wear and damage.
- Inspect the countershaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
|
| Noise from transmission (e-CVT) in EV drive mode |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Foreign material in traction motor
- Countershaft worn or damaged
- Motor shaft worn or damaged
- Final gears worn or damaged
- Clutch defective
- Clearance between clutch end-plate and top disc incorrect
- Thrust washer seized, worn, or damaged
- Input shaft bearing, countershaft bearing, generator shaft, motor shaft, or differential carrier bearing defective
|
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Inspect the countershaft for wear and damage.
- Inspect the motor shaft for wear and damage.
- Check the final gears for wear and damage.
- Inspect the clearance between the clutch end-plate and the top disc. If the clearance is out of tolerance, replace the clutch.
- Check the thrust washers for seizure, wear and damage.
- Check the bearings for the input shaft, the countershaft, the generator shaft, the motor shaft, and the differential carrier.
- Replace the transmission (e-CVT) assembly.
|
| Noise from transmission (e-CVT) while recharging when vehicle stopped |
- Foreign material in traction motor
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Flywheel defective
- Low ATF level
- ATF pump worn or binding
- ATF strainer clogged
- Input shaft worn or damaged
- Generator shaft worn or damaged
- Torque limiter defective
|
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Inspect the input shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Replace the transmission (e-CVT) assembly.
|
| Vehicle does not accelerate above certain speed |
- Traction motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- Transmission fluid temperature sensor
- Sensor harness
- 3-phase wires
- Traction motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Traction motor stator temperature high
- Traction motor rotor temperature high
- Traction motor position sensor not learned
- Generator motor defective: worn or damaged:
-
- Stator
- Rotor
- Position sensor
- Position sensor line
- Terminal plate
- 3-phase wires
- Generator motor defective; faulty installations:
-
- Stator
- Position sensor
- Terminals
- 3-phase wire terminals
- Generator motor stator temperature high
- Generator motor position sensor not learned
- Engine output low
- Low ATF level
- ATF pump worn or binding
- Main regulator valve stuck or spring worn
- Foreign material in separator plate orifice
- Cooler relief valve defective
- ATF strainer clogged
- ATF cooler clogged
|
- Check the engine control system.
- Check the ATF level. If the level is below the lower level, check the ATF cooler lines for leaks and loose connections. If necessary, clean the ATF cooler lines.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Check the ATF pump drive gears for wear and damage.
- Replace the valve body assembly.
- Inspect the motor shaft for wear and damage.
- Inspect the generator shaft for wear and damage.
- Check for a clogged orifice in the separator plate. If the orifice is clogged, remove it and clean the separator plate orifice.
- Check the ATF strainer for debris. If the strainer is clogged, find the damaged components that caused the debris.
- Flush the ATF cooler .
- Replace the transmission (e-CVT) assembly.
|
| Vibration in all shift lever positions |
- Transmission assembly and drive plate installation defective
- Flywheel defective
|
- Check for an incorrectly installed transmission, and check the drive plate for wear and damage. Replace the drive plate if it is worn or damaged.
- Check the flywheel for wear and damage, if the flywheel is worn or damaged, replace the flywheel.
|
| Shift lever does not operate smoothly |
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Park mechanism defective
- Selector control shaft worn or damaged
|
- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the park mechanism at the park lever and park gear.
- Check the control shaft for wear and damage.
|
| Transmission does not shift into P position/mode or shift out of P position/mode |
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Park mechanism defective
- Selector control shaft worn or damaged
|
- Check for a loose shift cable at the shift lever and the selector control lever.
- Inspect the park mechanism at the park lever and park gear.
- Check the control shaft for wear and damage.
|
| Shift position indicator does not indicate shift lever positions |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Selector control shaft worn or damaged
|
- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Check the control shaft for wear and damage.
|
| Speedometer and odometer does not operate |
- Traction motor position sensor worn or damaged
- Traction motor position sensor line failure
- Motor sensor harness failure
- Traction motor position sensor failed to install
|
- Inspect the motor shaft for wear and damage.
- Check the motor position sensor harness for poor connections, loose terminals, wear, and damage.
- Replace the transmission assembly.
|
| Vehicle does not turn to the READY TO DRIVE mode |
- Transmission range switch defective or out of adjustment
- Shift cable broken, binding, or out of adjustment
- Connection between shift cable and transmission or shift lever is worn
- Selector control shaft worn or damaged
|
- Inspect the transmission range switch . If the transmission range switch fails the inspection, replace the switch. If the inspection is OK, check for proper transmission range switch installation, and adjust the shift cable.
- Check for a loose shift cable at the shift lever and the selector control lever.
- Check the control shaft for wear and damage.
|