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Countershaft Disassembly

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NOTE: Refer to EXPLODED VIEW  in the countershaft reassembly, as needed, when removing components pressed onto the countershaft (see COUNTERSHAFT REASSEMBLY  ).
  1. Securely clamp the countershaft assembly in a bench vise with wood blocks.
  2. Use a chisel (A) to raise the locknut tab (B) from the groove in the countershaft.
    Fig 1: Raising Locknut Tab From Groove In Countershaft With Chisel
    G05953428Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the locknut (left-hand threads) (A) and the spring washer (B). 4
    Fig 2: Identifying Locknut (Left-Hand Threads) & Spring Washer
    G05953429Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Support 5th gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of the bearings (F).
    Fig 3: Pressing Countershaft Out Of Bearings
    G05953430Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Support 4th gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of 4th gear.
    Fig 4: Pressing Countershaft Out Of 4th Gear
    G05953431Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Support 3rd gear (A) on steel blocks (B), then use a press (C) and an attachment (D) to press the countershaft (E) out of 3rd gear.
    Fig 5: Pressing Countershaft Out Of 3rd Gear
    G05953432Courtesy of AMERICAN HONDA MOTOR CO., INC.