Front Door Outer Handle Replacement
NOTE:
- Put on gloves to protect your hands.
- Take care not to scratch the door or the related parts.
- Raise the glass fully.
- Remove these items:
- Door panel (see FRONT DOOR PANEL REMOVAL/INSTALLATION )
- Plastic cover, as needed (see FRONT DOOR GLASS AND REGULATOR REPLACEMENT )
- Center lower channel (see FRONT DOOR LATCH REPLACEMENT ) (driver's side only)
- Remove the maintenance seal (A) from the rear of the door, then disconnect the outer handle rod (B) and the cylinder rod (C) (driver's).
- Driver's door: Release the retainer clip (A) with a hook-shaped tool, then remove the lock cylinder (B).
- Driver's door: Disconnect the cylinder switch connector (A), and detach the harness clips (B), then remove the cylinder switch (C).
- Remove the bolts, and slide the outer handle protector (A) to release the hook (B), then remove the outer handle protector.
- Release the hook (A), then pull out the outer handle (B) from the door.
- Remove the rod fastener (A) from the outer handle (B), then replace it with a new one.
- Install the outer handle in the reverse order of removal, and note these items:
- Driver's: Make sure the cylinder switch harness is routed properly.
- Make sure the cylinder switch connector on the driver's door is plugged in properly, and each rod is connected securely.
- Install the lock cylinder retaining clip on the handle, then install the lock cylinder. Be sure the clip is fully seated in the slot on the lock cylinder.
- Make sure the door key cylinder/door locks operate properly.
- Make sure the door handle works properly.
- When installing the lock cylinder, leave the outer door handle bolts loose so the inner protector does not interfere with the lock cylinder, then tighten the handle bolts.
- When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.