Piston, Pin, and Connecting Rod Replacement: Inspection

NOTE: Inspect the piston, the piston pin, and the connecting rod when they are at room temperature.

Measure the diameter of the piston pin.
Piston Pin Diameter

Standard (New): 21.962-21.965 mm

(0.8646-0.8648 in.)

Service Limit: 21.954 mm (0.8643 in.)

Fig 1: Measuring Diameter Of Piston Pin
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Zero the dial indicator to the piston pin diameter.

Fig 2: Identifying Zero Dial Indicator To Piston Pin Diameter
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Check the difference between the piston pin diameter and the piston pin hole diameter on the piston.
Piston Pin-to-Piston Clearance

Standard (New): -0.0050 to +0.0010 mm

(-0.00020 to +0.00004 in.)

Service Limit: 0.004 mm (0.0002 in.)

Fig 3: Measuring Piston Pin-To-Piston Clearance
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Measure the piston pin-to-connecting rod clearance.
Piston Pin-to-Connecting Rod Clearance

Standard (New): 0.005-0.014 mm

(0.0002-0.0006 in.)

Service Limit: 0.019 mm (0.0007 in.)

Fig 4: Measuring Piston Pin-To-Connecting Rod Clearance
Courtesy of AMERICAN HONDA MOTOR CO., INC.