LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2012 >> Insight Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Doors) >> Front Door Panel Removal/Installation

Front Door Panel Removal/Installation

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools Required 

*Available through the Honda Tool and Equipment Program, 888-424-6857

NOTE:
  • Put on gloves to protect your hands.
  • Take care not to scratch the door and related parts.
  • Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
  1. Remove the door mirror cover (see POWER MIRROR REPLACEMENT ).
  2. Push on the upper hook (A) with the appropriate trim tool, then pull back the inner handle cap (B) to remove it.
    Fig 1: Pushing Upper Hook
    G06430872Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the screws securing the inner handle (A).
    Fig 2: Identifying Inner Handle And Screws
    G06430873Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the front pull pocket cap (A), and remove the screw.
    Fig 3: Identifying Front Pull Pocket Cap And Screw
    G06430874Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. If necessary, remove the armrest trim (A) from the door panel (B).
    1. While carefully lifting the trim with the appropriate trim tool, insert the trim tool into the edge between the door panel and the armrest trim.
    2. Use the trim tool to gently pry the trim up partially to release the clips, then pull the trim up to remove it.
    Fig 4: Identifying Armrest Trim And Door Panel
    G06430875Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.
    1. Start at the bottom edge of the door panel, release the clips that are just above the marks (B) on the edge of the panel with a commercially available trim pad remover.
    2. Starting at the rear, pull the door panel upward.
    NOTE: The inner handle cable (C) and the latch cable (D) are connected to the inner handle (E). Do not pull the door panel up too far, or these cables will be damaged.
    Fig 5: Removing Door Panel
    G06430876Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. While holding the door panel (A) away from the door, detach the clips, then remove the inner handle (B) from the door panel.
    Fig 6: Removing Inner Handle From Door Panel
    G06430877Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. While holding the door panel (A) away from the door, disconnect the power window switch connector (B).
    NOTE: If you are only removing the door panel, go to step  10. If you are doing further disassembly, proceed to step 9.
    Fig 7: Identifying Door Panel And Power Window Switch Connector
    G06430878Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Inner handle removal 

  9. If necessary, disconnect the inner handle cable (A) and the latch cable (B) from the inner handle (C), then remove the handle.
    1. Detach the inner handle cable fastener (D), then disconnect the inner handle cable from the inner handle.
    2. Detach the latch cable fastener (E), then disconnect the latch cable from the inner handle.
    NOTE: If the cable fasteners are damaged or stress-whitened, replace them with new ones.
    Fig 8: Identifying Inner Handle Cable And Latch Cable
    G06430879Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the door panel in the reverse order of removal, and note these items:
    • If the clips are damaged or stress-whitened, replace them with new ones.
    • Replace any damaged cable fasteners with new ones.
    • Make sure the connectors are plugged in properly, and the cables are connected securely.
    • Make sure the window and power door lock operate properly.
    • When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its outside perimeter to seal out water.