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Intake Manifold Removal and Installation: Installation

  1. Reassemble the intake manifold.
    NOTE: Refer to the Exploded View  if needed during this procedure.
  2. Install the EGR plate (A) with a new gasket (B).
    Fig 1: EGR Plate, Intake Manifold And Gaskets With Torque Specifications
    G08092062Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the intake manifold (C) with new gaskets (D), and tighten the bolts/nuts in a crisscross pattern in three steps, beginning with the inner bolt.
  4. Loosen the intake manifold bracket mounting bolt (A). Tighten the mounting bolts (B), then tighten the mounting bolt (A).
    Fig 2: Intake Manifold Bracket Mounting Bolt With Torque Specifications
    G08092063Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the throttle body (A) with a new gasket (B).
    Fig 3: Throttle Body, Gasket And Mounting Bolt With Torque Specifications
    G08092064Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the dipstick.
  7. Connect the PCV hose (A), and install the harness holder (B).
    Fig 4: Identifying Harness Holder And PCV Hose
    G08092065Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Connect the EVAP canister purge hose (A).
    Fig 5: Identifying EVAP Canister Purge Hose
    G08092066Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Connect the brake booster vacuum hose (A) and the EVAP canister hose (B).
    Fig 6: Identifying Brake Booster Vacuum Hose And EVAP Canister Hose
    G08092067Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the engine wire harness connectors and the wire harness clamps to the intake manifold:
    • Throttle actuator connector
    • MAP sensor connector
    • EGR valve connector
    • EVAP canister purge valve connector
  11. Install the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ).
  12. Install the engine cover.
    Fig 7: Identifying Engine Cover
    G08092068Courtesy of AMERICAN HONDA MOTOR CO., INC.