Service Precautions: General

NOTE:  The following information are general precautions when servicing the vehicle and some features mentioned may not apply.

• Protect all painted surfaces and seats against dirt and scratches with a clean cloth or vinyl cover.

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• Work safely and give your work your undivided attention. When either the front or rear wheels are to be raised, block the remaining wheels securely. Communicate as frequently as possible when work involves two or more workers. Do not run the engine unless the shop or working area is well ventilated.
• When starting the engine or running the drive system with the vehicle lifted, pay attention to your surroundings and watch out for other worker's safety.

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• Before removing or disassembling parts, they must be inspected carefully to isolate the cause for which service is necessary. Observe all safety notes and precautions and follow the proper procedures as described in this service information.

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• Mark or place all removed parts in order in a parts rack so they can be reassembled in their original places.

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• Use the special tool when use of such a tool is specified.

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• Power tools must be used appropriately.
  1. -

     Follow instructions and precautions carefully per the tool's manufacturer.

  2. -

     Do not use power tools for tightening. Only use them during removals of fasteners.

• Parts must be assembled with the proper torque according to the established maintenance standards.
• When tightening a series of bolts or nuts, begin with the center or large diameter bolts and tighten them in a crisscross pattern in two or more steps.

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• Use new packings, gaskets, O-rings, and cotter pins whenever reassembling.

• Do not reuse parts that require replacement. Always replace them.

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• Use genuine parts and lubricants or equivalents. When parts are to be reused, they must be inspected carefully to make sure they are not damaged or deteriorated and are in good usable condition.

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• Coat or fill parts with specified grease as indicated. Clean all removed parts with solvent upon disassembly.

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• Brake fluid and hydraulic components
  1. -

     When replenishing the system, use extreme care to prevent dust and dirt from entering the system.

  2. -

     Do not mix different brands of fluid as they may not be compatible.

  3. -

     Do not reuse drained brake fluid.

  4. -

     Because brake fluid can cause damage to painted and resin surfaces, care should be taken not to spill it on such materials. If spilled accidentally, quickly wash the brake fluid off the painted or resin surface using water or warm water.

  5. -

     After disconnecting brake hoses or pipes, be sure to plug the openings to prevent loss of brake fluid.

  6. -

     Clean all disassembled parts only in clean BRAKE FLUID. Blow open all holes and passages with compressed air.

  7. -

     Keep disassembled parts from air-borne dust and abrasives.

  8. -

     Check that parts are clean before assembly.

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• Avoid oil or grease getting on rubber parts and tubes, unless specified.
• Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your hands or gloves.
• When spraying any agents that contain silicone, cover all the connectors, terminals, and switches in the area with a protective cloth or plastic sheet.
• Upon assembling, check every part for proper installation and operation.
• When disassembling and/or reassembling parts, do the service below.
  1. -

     Check the proper parts are installed.

  2. -

     Check the installed parts operate properly.

• If harmful materials to human body come in contact with eyes, skins, or the mouth, take appropriate treatments and seek immediate medical attention.