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Brake Hose Replacement

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2009 Honda S2000, 2008 Honda S2000, 2007 Honda S2000, 2006 Honda S2000, and 2005 Honda S2000. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
  • Before Reassembling, Check That All Parts Are Free Of Dirt And Other Foreign Particles.
  • Replace Parts With New Ones Whenever Specified To Do So.
  • Do Not Spill Brake Fluid On The Vehicle; It May Damage The Paint; If Brake Fluid Gets On The Paint, Wash It Off Immediately With Water.
  • Plug The Ends Of The Hoses And The Joints To Prevent Spilling Brake Fluid.
  1. Remove The Wheel.
  2. Disconnect The Brake Hose (A) From The Brake Line (B) Using A 10 Mm Flare-Nut Wrench (C).
    Fig 1: Identifying Brake Hose, Brake Line And Flare-Nut Wrench
    G06232119Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove The Brake Hose Clip (A) From The Brake Hose (B).
    Fig 2: Identifying Brake Hose Clip And Brake Hose
    G06232120Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove The Banjo Bolt (C), And Disconnect The Brake Hose From The Caliper.
  5. Remove The Brake Hose From The Knuckle And Damper Bracket.
  6. Install The Brake Hose (A) On The Knuckle And Damper Bracket With Two 6 Mm Flange Bolts (B) And The 8 Mm Flange Bolt (C) First, Then Connect The Brake Hose To The Caliper With The Banjo Bolt (D) And New Sealing Washers (E).
    Fig 3: Brake Hose, Flange Bolts And Banjo Bolt With Torque Specifications
    G06232121Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install The Brake Hose (A) Onto The Upper Brake Hose Bracket (B) On The Body With A New Brake Hose Clip (C).
    Fig 4: Brake Hose, Upper Brake Hose Bracket And Brake Hose Clip With Torque Specifications
    G06232122Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Connect The Brake Line (D) To The Brake Hose.
  9. After Installing The Brake Hose, Bleed The Brake System (See brake System Bleeding ).
  10. Do The Following Checks:
    • Check The Brake Hose And Line Joint For Leaks, And Tighten If Necessary (See brake Hose And Line Inspection ).
    • Check The Brake Hoses For Interference And Twisting.
  11. Clean The Mating Surfaces Between The Brake Disc And The Inside Of The Wheel, Then Install The Wheel.
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