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Intake Manifold Removal and Installation: Installation

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  1. Install the intake manifold. Tighten the bolts and nuts sequentially in three steps. Always use a new intake manifold gasket.

    Specified Torque 

    8 x 1.25 mm: 22 N.m (2.2 kgf.m, 16 lbf.ft) 

    Fig 1: Identifying Intake Manifold Mounting Bolts Tightening Sequence
    G06966539Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Install the upper cover (A). Tighten the bolts and nuts sequentially in three steps. Always use a new gasket.

    Specified Torque 

    6 x 1.0 mm: 12 N.m (1.2 kgf.m, 9 lbf.ft) 

    Fig 2: Identifying Upper Cover Mounting Bolts Tightening Sequence
    G06966540Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Connect the IMT actuator connector (A), the brake booster vacuum hose (B), and the PCV hose (C).
    Fig 3: Identifying IMT Actuator Connector, Brake Booster Vacuum Hose And PCV Hose
    G06966541Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Connect the throttle actuator connector (A), the EVAP canister purge valve connector (B), the water bypass hoses (C), the MAP sensor connector (D), and the EVAP canister purge hose (E).
    Fig 4: Identifying Throttle Actuator Connector, Water Bypass Hoses, Map Sensor Connector, EVAP Canister Purge Valve And Hose
    G06966542Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the harness clamp (F).
  6. Install the intake air duct (A), then connect the breather pipe (B).
    NOTE: When you tighten the band, refer to the throttle body removal/installation procedure (see THROTTLE BODY REMOVAL/INSTALLATION ).
    Fig 5: Identifying Intake Air Duct And Breather Pipe
    G06966543Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Clean up any spilled engine coolant.
  8. After installation, check that all tubes, hoses, and connectors are installed correctly.
  9. Install the engine cover (see step 50 on ENGINE INSTALLATION ).
  10. Refill the radiator with engine coolant, and bleed the air from the cooling system (see COOLANT CHECK ).
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