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Home >> Honda >> 2009 >> Element SC, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Doors) >> Front Door Panel Removal/Installation

Front Door Panel Removal/Installation

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Special Tools Required 

NOTE:
  • Take care not to scratch the door or the related parts.
  • Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
  1. Remove the door mirror cover (see POWER MIRROR REPLACEMENT ).
  2. While pushing on the upper hook (A) with the appropriate trim tool, pull back the inner handle cap (B), and release the lower hooks (C) to remove it.
    Fig 1: Identifying Upper And Lower Hooks And Inner Handle Cap
    G06967445Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the screws.
  4. Remove the power window switch panel (A).
    1. Insert the appropriate trim tool in the slot at the power window switch panel, and pry up to detach the rear clip (B).
    2. Pull out along the edge of the panel to release the hooks (C) and the front clip (D).
    3. Disconnect the power mirror switch connector (E) (driver's) and the power window switch connector (F).
      Fig 2: Identifying Power Window Switch Panel, Rear And Front Clips, Hooks and Connectors
      G06967446Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the door panel (A) with as little bending as possible to avoid creasing or breaking it.
    1. Remove the screws.
    2. Detach the clips with a commercially available trim pad remover.
    3. Starting at the rear, pull the door panel upward.
      NOTE: The inner handle cable and the latch cable are connected to the inner handle (B). Do not pull up the door panel too far, or the cables will be damaged.
      Fig 3: Pulling Door Panel
      G06967447Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. While holding the door panel away from the door, remove the inner handle (A) from the door panel by releasing the hooks (B).
    Fig 4: Identifying Door Panel Inner Handle And Hooks
    G06967448Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. While holding the door panel (A) away from the door, disconnect each connector, then remove the door panel.
    1. Pull out the inner handle (B) through the hole in the door panel.
    2. For some models: Disconnect the driving position memory switch connector (C).
    3. Driver's seat: Disconnect the power mirror control unit connector (D).
    4. Disconnect the courtesy light connector (E)
    NOTE: If you are only removing the door panel, go to step  12. If you are doing further disassembly of the door panel, continue to step 8.
    Fig 5: Identifying Door Panel Inner Handle, Hooks And Light Connectors
    G06967449Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Inner Handle Removal 

  9. Remove the inner handle (A).
    1. Release the inner handle cable fastener (B), then disconnect the inner handle cable (C).
    2. Release the latch cable fastener (D), and remove the latch cable fastener (E) from the inner handle by pinching its tabs together. Then disconnect the latch cable (F).
      NOTE: If the cable fasteners are damaged or stress-whitened, replace them with new ones.
      Fig 6: Disconnecting Inner Handle Cable
      G06967450Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Pull Pocket Removal 

  10. Remove the screws, then remove the pull pocket (A).
    Fig 7: Identifying Pocket And Screws
    G06967451Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Armrest Assembly Removal 

  11. Remove the screws, and release the hooks (A), then remove the armrest assembly (B).
    Fig 8: Identifying Armrest Assembly And Hooks
    G06967452Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Door Glass Inner Weatherstrip Removal 

  12. Release the hooks (A), then remove the door glass inner weatherstrip (B).
    Fig 9: Identifying Door Glass Inner Weatherstrip And Hooks
    G06967453Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the door panel in the reverse order of removal, and note these items:
    • If the clips are damaged or stress-whitened, replace them with new ones.
    • If the inner handle cable is damaged or stress-whitened, replace it with a new one.
    • The latch cable (A) should be fixed to the cable fastener (B) with the latch in the unlocked position as shown.
    • Make sure each connector is plugged in properly, and each cable is connected securely.
    • Make sure the power window, the power door lock, and the power mirror operate properly.
    • Make sure the plastic cover on the door is installed properly and sealed around its outside perimeter to seal out water.
    • Push the clips and the hooks into place securely.
    • Do the power window control unit reset procedure. (see RESETTING THE POWER WINDOW CONTROL UNIT )
      Fig 10: Identifying Unlocked Position Of Cable Fastener With Latch
      G06967454Courtesy of AMERICAN HONDA MOTOR CO., INC.