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Home >> Honda >> 2009 >> CR-V EX, 2.4 RE3 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Assembly >> Engine Installation

Engine Installation

Special Tools Required 

*Available through the Honda Tool and Equipment Program, 888-424-6857.

  1. Install the accessory brackets, and tighten their bolts to the specified torque.
    Fig 1: Accessory Brackets And Bolts With Torque Specifications
    G06609005Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Raise the vehicle on the lift, and position the engine/transmission assembly under the vehicle. Lower the vehicle and attach the universal lifting eyelet (A) and transmission hook (B) to the chain hoist, then lift the engine into position.
    NOTE: Reinstall the mounting bolts and support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
    Fig 2: Identifying Universal Lifting Eyelet And Transmission Hook
    G06609006Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. K24Z6 engine: Remove the bolts securing the install pipe component (A).
    Fig 3: Identifying Pipe Component (K24Z6 Engine)
    G06609007Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. K24Z6 engine: Remove the bolt the securing the connector bracket (A) from the engine block.
    Fig 4: Identifying Connector Bracket (K24Z6 Engine)
    G06609008Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Attach the engine hanger adapter (VSB02C000015) to the threaded hole (A) in the cylinder head.
    Fig 5: Attaching Engine Hanger Adapter (VSB02C000015) To Threaded Hole In Cylinder Head
    G06609009Courtesy of AMERICAN HONDA MOTOR CO., INC.

    This illustration is of the K24Z1 engine. 

  6. Remove both lids (A) from the cowl cover. Position the engine hanger adapters (VSB02C000032) over the damper flange nuts.
    Fig 6: Identifying Engine Hanger Adapters (VSB02C000032) And Lids
    G06609010Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the A and Reds engine support hanger (AAR-T1256), then attach the hook to the slotted hole in the hanger adapter. Tighten the wing nut (A) by hand to lift and support the engine/transmission assembly.
    NOTE: Be careful when working around the windshield.
    Fig 7: Attaching Slotted Hole In Hanger Adapter
    G06609011Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Loosen the upper torque rod mounting bolt (A).
    Fig 8: Identifying Upper Torque Rod Mounting Bolt
    G06609012Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Tighten the new side engine mount bracket mounting bolt and nut.
    Fig 9: Engine Mount Bracket Mounting Bolt And Nut With Torque Specification
    G06609013Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Remove the chain hoist.
  11. Remove the universal lifting eyelet.
    Fig 10: Identifying Universal Lifting Eyelet
    G06609014Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Remove the transmission hanger bracket (P/N 21232-RCT-AOO) (A) and the washer (B).
    Fig 11: Identifying Transmission Hanger Bracket And Washer
    G06609015Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the transmission mount bracket (A), then install the ground cable (B).
    Fig 12: Transmission Mount Bracket And Ground Cable With Torque Specifications
    G06609016Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the transmission mount, then tighten the transmission mount stiffener mounting bolts (A) and the new transmission mount mounting bolts (B).
    Fig 13: Transmission Mount Stiffener Mounting Bolts And Transmission Mount Mounting Bolts With Torque Specifications
    G06609017Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Tighten the new bolt and nuts (C).
  16. Raise the vehicle on the lift.
  17. Using the subframe adapter (A) and a jack, raise the subframe up to the body.
    Fig 14: Identifying Subframe Adapter
    G06609018Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Loosely install the new 14 x 1.5 mm bolts (A).
    Fig 15: Subframe Adapter And Bolts With Torque Specifications
    G06609019Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Align all reference marks (A) on the front subframe (B) with the body, then tighten the bolts on the front subframe to the specified torque.
    Fig 16: Aligning Marks On Front Subframe
    G06609020Courtesy of AMERICAN HONDA MOTOR CO., INC.
  20. Tighten the new subframe mounting bolts (A) on both sides.
    Fig 17: Subframe Mounting Bolts With Torque Specifications
    G06609021Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Install the lower torque rod, then tighten the new lower torque rod mounting bolts in the numbered sequence shown.
    Fig 18: Lower Torque Rod Mounting Bolts And Lower Torque Rod With Torque Specification
    G06609022Courtesy of AMERICAN HONDA MOTOR CO., INC.
  22. Lower the vehicle on the lift.
  23. Remove the engine support hanger from the vehicle, and the adapter from the cylinder head. Install the connector bracket (K24Z6 engine).
  24. Tighten the upper torque rod mounting bolt.
    Fig 19: Upper Torque Rod Mounting Bolt With Torque Specification
    G06609023Courtesy of AMERICAN HONDA MOTOR CO., INC.
  25. Raise the vehicle on the lift.
  26. Install the ATF cooler hose (see ATF COOLER HOSE REPLACEMENT ).
  27. Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).
    Fig 20: A/C Compressor And A/C Compressor Clutch Connector With Torque Specification
    G06609024Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Install the bolts securing the left steering gearbox mounting bracket.
    Fig 21: Steering Gearbox Mounting Bracket (Left) With Torque Specification
    G06609025Courtesy of AMERICAN HONDA MOTOR CO., INC.
  29. Install the bolts securing the right steering gearbox mounting bracket.
    Fig 22: Steering Gearbox Mounting Bracket (Right) With Torque Specification
    G06609026Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Install the power steering (P/S) fluid line bracket (A), and secure the hose with the hose clamps (B).
    Fig 23: Power Steering (P/S) Fluid Line Bracket And Hose Clamps With Torque Specification
    G06609027Courtesy of AMERICAN HONDA MOTOR CO., INC.
  31. 4WD model: Install the propeller shaft (see PROPELLER SHAFT INSTALLATION ).
  32. Install a new set ring on the end of each driveshaft, then install the driveshafts (see FRONT DRIVESHAFT INSTALLATION ). Make sure each ring "clicks" into place in the differential and intermediate shaft.
  33. Connect the lower arms to the knuckles (see step 8 under BUSHING REPLACEMENT ).
  34. Connect the stabilizer links to the stabilizer bar (see STABILIZER LINK REMOVAL/INSTALLATION ).
  35. Install the shift cable (see step 39 under TRANSMISSION INSTALLATION ).
  36. Install the three way catalytic converter (TWC).
  37. Install the splash shield (see FRONT SPLASH SHIELD REPLACEMENT ).
  38. Lower the vehicle on the lift.
  39. Install the heater hoses.

    K24Z1 engine 

    Fig 24: Identifying Heater Hoses (K24Z1 Engine)
    G06609028Courtesy of AMERICAN HONDA MOTOR CO., INC.

    K24Z6 engine 

    Fig 25: Identifying Heater Hoses (K24Z6 Engine)
    G06609029Courtesy of AMERICAN HONDA MOTOR CO., INC.
  40. Remove the front bulkhead, then install the radiator (see RADIATOR REPLACEMENT ).
  41. Install the P/S pump (A), then install the P/S hose to the clamp (B).
    Fig 26: P/S Pump And Clamp With Torque Specification
    G06609030Courtesy of AMERICAN HONDA MOTOR CO., INC.
  42. Install the drive belt (see DRIVE BELT INSPECTION ).
  43. Connect the fuel feed hose (A) (see FUEL LINE/QUICK-CONNECT FITTING INSTALLATION ), then install the quick-connect fitting cover (B).

    K24Z1 engine 

    Fig 27: Identifying Fuel Feed Hose And Quick-Connect Fitting Cover (K24Z1 Engine)
    G06609031Courtesy of AMERICAN HONDA MOTOR CO., INC.

    K24Z6 engine 

    Fig 28: Identifying Fuel Feed Hose And Quick-Connect Fitting Cover (K24Z6 Engine)
    G06609032Courtesy of AMERICAN HONDA MOTOR CO., INC.
  44. Install the install pipe component (A) (K24Z6 engine), then install the evaporative emission (EVAP) canister hose (B) and the brake booster vacuum hose (C).

    K24Z1 engine 

    Fig 29: Identifying Evaporative Emission Canister Hose And Brake Booster Vacuum Hose (K24Z1 Engine)
    G06609033Courtesy of AMERICAN HONDA MOTOR CO., INC.

    K24Z6 engine 

    Fig 30: Identifying Evaporative Emission Canister Hose And Brake Booster Vacuum Hose (K24Z6 Engine)
    G06609034Courtesy of AMERICAN HONDA MOTOR CO., INC.
  45. Install the powertrain control module (PCM) bracket (A), then install the harness clamp (B).
    Fig 31: Powertrain Control Module Bracket And Harness Clamp With Torque Specification
    G06609035Courtesy of AMERICAN HONDA MOTOR CO., INC.
  46. Connect the PCM connectors (A) and the engine wire harness connector (B).
    Fig 32: Identifying PCM Connectors And Engine Wire Harness Connector
    G06609036Courtesy of AMERICAN HONDA MOTOR CO., INC.
  47. Install the harness clamps (C).
  48. Install the PCM (A), then install the PCM cover (B).
    Fig 33: PCM Cover And Harness Clamps With Torque Specification
    G06609037Courtesy of AMERICAN HONDA MOTOR CO., INC.
  49. Install the battery cables (A) to the under-hood fuse/relay box.
    Fig 34: Identifying Battery Cables And Under-Hood Fuse/Relay Box
    G06609038Courtesy of AMERICAN HONDA MOTOR CO., INC.
  50. Connect the harness connector (B), and install the harness clamp (C).
  51. Install the ground cable (A) and the harness clamp (B).
    Fig 35: Harness Connector And Harness Clamp With Torque Specification
    G06609039Courtesy of AMERICAN HONDA MOTOR CO., INC.
  52. Install the air cleaner housing assembly.
  53. Install the air flow tube.
  54. Install the front wheels.
  55. Do the battery installation procedure (see INSTALLATION ).
  56. Refill the engine with the recommended engine oil (see step 4 under ENGINE OIL REPLACEMENT ).
  57. Refill the transmission with ATF (see step 3 under ATF REPLACEMENT ).
  58. Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
  59. Inspect for fuel leaks: Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.
  60. Refill the radiator with engine coolant, and bleed the air from the cooling system (see COOLANT CHECK ).
  61. Do the PCM reset procedure.
  62. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure.
  63. Inspect the idle speed.
  64. Inspect the ignition timing (see IGNITION TIMING INSPECTION ).
  65. Check the wheel alignment (see WHEEL ALIGNMENT ).