Fuel Tank Unit Removal/Installation: Installation

Temporarily attach a new base gasket (A) to the fuel tank unit (B), then insert the fuel tank unit partially into the fuel tank.
NOTE:
- Be careful not to damage the new base gasket.
- Be careful not to bend the fuel gauge sending unit.
- Do not coat the base gasket with oil.

Fig 1: Attaching New Base Gasket To Fuel Tank Unit And Inserting Fuel Tank Unit Partially Into Fuel Tank

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Fig 2: Transfering Base Gasket From Fuel Tank Unit To Fuel Tank

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Algin the marks (B) on the fuel tank and the fuel tank unit, then insert the fuel tank unit into the fuel tank until the fuel tank unit rest on top of the base gasket.
NOTE: To avoid a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched.
Using the special tool, tighten a new locknut (A).
NOTE:
- After tightening, make sure the marks are still aligned.
- After installation, check the base gasket, visually or by hand, to make sure it is not pinched.

Fig 3: Using Special Tool To Tighten New Locknut

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Connect the fuel tank unit 5P connector, then connect the quick-connect fitting.
Reconnect the negative cable to the battery, and turn the ignition switch ON (II) (but do not operate the starter motor). The fuel pump will run for about 2 seconds, and fuel pressure will rise. Repeat this two or three times, then check that there is no leakage in the fuel supply system.
Install the access panel.
Install the driver's side second row seat (see SECOND ROW SEAT REMOVAL/INSTALLATION )
Install the fuel fill cap.