Radiator and Fan Replacement
- Make sure you have the anti-theft code for the audio system. Make sure the ignition switch is OFF.
- Disconnect the negative cable from the battery, then disconnect the positive cable.
- Remove the battery.
- Drain the engine coolant (see COOLANT CHECK ).
- Remove the front bumper (see FRONT BUMPER REMOVAL/INSTALLATION ).
- Remove the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
- Remove the air cleaner housing bracket (A) and reserve tank (B).
- Remove the hood latch cover (A) and connector (B).
- Remove the front bulkhead center bracket (A).
- With A/C: Remove the A/C condenser upper brackets (A) and clip (B).
- Remove the radiator upper brackets (A).
- Remove the air guide plate (A).
- Disconnect the radiator upper hose (A) and the lower radiator hose (B).
- Remove the splash shield (see step 24 on ENGINE REMOVAL ).
- Disconnect the engine coolant temperature (ETC) sensor 2 connector (A).
- A/T model: Disconnect the automatic transmission fluid (ATF) cooler hoses (B).
- With A/C: Disconnect the A/C compressor clutch connector (C), then loosen the A/C condenser fan shroud mounting bolt (D).
- Without A/C: Disconnect the radiator fan motor connector (A).
With A/C: Disconnect the radiator fan motor connector (A) and A/C condenser fan motor connector (B).
- Without A/C: Remove the radiator fan shroud (C).
With A/C: Remove the radiator fan shroud (C), then remove the A/C condenser fan shroud (D).
NOTE: Move the A/C condenser fan shroud toward the left side of the vehicle to allow for enough space to lift it up and away from the A/C condenser fan assembly. - Move the A/C condenser towards the front of the vehicle to allow for removal of the radiator. Then carefully pull the radiator forward and upward until it is completely removed.
- Remove the remaining fan shroud components and hardware from the radiator.
- Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.
- Install the bulkhead in the reverse order of removal. Apply body paint to the bulkhead mounting bolts.
- Fill the radiator with engine coolant and bleed the air (see COOLANT REPLACEMENT ).