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Exploded View

Fig 1: Exploded View Of Mainshaft Assembly
G05455030Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

NOTE: Refer to the Fig 1, as needed, during this procedure.
  1. Clean all the parts in solvent, dry them, and apply manual transmission fluid (MTF) to all contact surfaces except the 3rd/4th and 5th synchro hubs.
  2. Install the 3rd gear, its bearing, and the 3rd gear synchro ring and synchro spring on the mainshaft.
  3. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 3rd/ 4th synchro hub (C).
    Fig 2: Aligning Synchro Ring Fingers With Grooves In 3rd/4th Synchro Hub
    G05455031Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Support 2nd gear (A) on steel blocks, then install the 3rd/4th synchro hub (B) using the 40 mm I.D. driver (C), 30 mm I.D. attachment (D), and a press
    Fig 3: Identifying 3rd/4th Synchro Hub
    G05455032Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and 3rd/ 4th synchro hub. After installing, check the operation of the 3rd/4th synchro hub set.
    Fig 4: Aligning Stops Of 3rd/4th Synchro Sleeve And 3rd/4th Synchro Hub
    G05455033Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the 4th gear synchro spring and synchro ring, 4th gear and its bearing, the distance collar, and 5th gear and its bearing on the mainshaft. Then install the 5th gear synchro ring and synchro spring.
  7. Install the 5th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves in the 5th synchro hub (C).
    Fig 5: Aligning Synchro Ring Fingers With Grooves In 5th Synchro Hub
    G05455034Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the 5th synchro hub (A) using the 40 mm I.D. driver (B), 30 mm I.D. attachment (C), and a press (D).
    Fig 6: Identifying 5th Synchro Hub
    G05455035Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the 5th synchro sleeve.
  10. Install the synchro spring, the synchro ring, distance collar, tapered cone ring, and ball bearing.
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