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Water Pump: Installation

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL WATER PUMP ASSEMBLY 
    1. Install a new gasket and the water pump with the 17 bolts.
      Fig 1: Installing New Gasket & Water Pump
      G04409401Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque:  

      • 9.0 N*m (92 kgf*cm, 80 in.*lbf) for bolt A 
      • 23 N*m (235 kgf*cm, 17 ft.*lbf) for bolt B 

  2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 

    HINT:

    DRIVE TYPE AND REFERENCE TABLE

    Drive Type Reference
    2WD INSTALLATION
    Pre Runner and 4WD INSTALLATION
  3. INSTALL COOLER COMPRESSOR ASSEMBLY (See  INSTALLATION  ) 
  4. INSTALL GENERATOR ASSEMBLY (See  INSTALLATION  ) 
  5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY 
    1. Install the 2 idler pulleys with the 2 bolts.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

  6. INSTALL WATER INLET 
    1. Install a new O-ring onto the water outlet pipe.
      Fig 2: Installing O-Ring Onto Water Outlet Pipe
      G04409402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket onto the water pump.
    3. Apply soapy water to the O-ring.
    4. Install the water inlet with the 5 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 3: Installing Water Inlet
      G04409403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the 5 water by-pass hoses.
    6. Connect the 2 radiator hoses.
    7. Connect the 2 oil cooler hoses (with oil cooler).
  7. INSTALL AIR CLEANER ASSEMBLY (See  INSTALLATION  ) 
  8. INSTALL FAN SHROUD (See  INSTALLATION   ) 
  9. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH 
  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

  11. ADD ENGINE COOLANT (See  COOLANT   ) 
  12. CHECK FOR ENGINE COOLANT LEAKAGE (See  REPLACEMENT   ) 
  13. INSTALL V-BANK COVER 
    1. Install the V-bank cover with the 2 nuts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  14. INSTALL NO. 1 ENGINE UNDER COVER SUBASSEMBLY (for Pre Runner and 4WD Type) 
    1. Install the engine under cover with the 4 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)