Section 10 (Engine Cooling System (2TR-FE)): Radiator: Installation

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL RADIATOR ASSEMBLY
1. Install the radiator with the 4 bolts.
  Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
2. Connect the oil cooler inlet and outlet hoses. (for Automatic Transmission)
3. Connect the radiator hose No.2.
  
  Fig 1: Connecting Oil Cooler Inlet & Outlet Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the radiator hose inlet.
  
  Fig 2: Connecting Radiator Hose Inlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN SHROUD
1. Install the fan pulley.
  
  Fig 3: Installing Fan Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the fan shroud and fan with fluid coupling together.
  NOTE: Make sure that the fan shroud and fan with fluid coupling do not make any contact with the radiator when they are installed.
3. Provisionally install the fan with fluid coupling with the 4 nuts.
  
  Fig 4: Installing Fan With Fluid Coupling With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the 2 bolts shown in Fig 5.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 5: Installing Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the oil cooler inlet and outlet hoses to the fan shroud. (for Automatic Transmission)
  
  Fig 6: Connecting Oil Cooler Inlet & Outlet Hoses To Fan Shroud
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Connect the radiator reserve tank hose to the radiator.
7. Install the fan generator V belt.
  
  Fig 7: Connecting Radiator Reserve Tank Hose To Radiator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Tighten the 4 nuts shown in Fig 8.
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
  
  Fig 8: Tightening Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT TO FRAME SEAL LH
1. Install the radiator support frame seal LH with the 9 clips.
  
  Fig 9: Installing Radiator Support Frame Seal LH With Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ADD ENGINE COOLANT (See COOLANT )
CHECK FOR ENGINE COOLANT LEAKAGE (See ON-VEHICLE INSPECTION )
INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for Pre Runner and 4WD Type)
Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf)