Section 10 (Engine Cooling System (2TR-FE)): Radiator: Disassembly

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.

REMOVE RADIATOR DRAIN COCK
1. Remove the drain cock plug.
2. Remove the O-ring from the drain cock plug.
ASSEMBLE SST
SST 09230-01010 (09231-01010, 09231-01030)
1. Engage the claw with the overhaul handle by inserting it into the hole in part A as shown in Fig 1.
2. While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm, using the stopper bolt.
  Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in)
  
  Fig 1: Adjusting Dimension B Using Stopper Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: If the stopper bolt can not be adjusted, the claw may be damaged.
UNCAULK CORE PLATE
1. Straighten the core plate by gripping it with SST until stopped by the stopper bolt.
  SST 09230-01010 (09231-01010, 09231-01030)
  
  Fig 2: Identifying Core Plate & Radiator Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR TANK UPPER
1. Lightly tap the radiator tank bracket (or radiator tank pipe) with a soft-faced hammer to remove the radiator tank.
REMOVE RADIATOR TANK LOWER
HINT:

Perform the same procedures as for the radiator tank upper.

Fig 3: Tapping Radiator Tank Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002