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Transfer Assembly: Reassembly

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FRONT DRIVE CLUTCH SLEEVE 
    1. Install the drive clutch sleeve onto the rear output shaft.
      NOTE: Make sure that the clutch sleeve is installed facing in the correct direction.
      Fig 1: Installing Drive Clutch Sleeve Onto Rear Output Shaft
      G04369282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 synchromesh shifting keys No. 1 and the 2 synchromesh shifting keys spring No. 1.
    NOTE: Install the key springs so that their end gaps are not in line.
    Fig 2: Installing Synchromesh Shifting Keys
    G04369283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER SYNCHRONIZER RING SET 
    1. Install the synchronizer outer ring onto the rear output shaft.
      NOTE: Align the slots of the synchronizer outer ring with the shifting keys.
    2. Install the synchronizer center and the inner rings onto the rear output shaft.
    NOTE: Align the slots of the synchronizer outer with those of the inner rings.
    Fig 3: Installing Transfer Synchronizer Ring Set
    G04369284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DRIVE SPROCKET SUB-ASSEMBLY 
    1. Install a new drive sprocket bearing.
    2. Install the drive sprocket sub-assembly.
      NOTE: Align the holes in the drive sprocket with the protrusions on the synchronizer center ring.
    3. Install the output shaft spacer aligned it with the output shaft spacer ball.
    Fig 4: Installing Transfer Drive Sprocket Sub-Assembly
    G04369285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TRANSFER OUTPUT SHAFT REAR RADIAL BALL BEARING 
    1. Using SST and a press, install a new output shaft rear radial ball bearing with the output shaft snap ring groove toward the rear.

    SST 09316-60011 (09316-00011, 09316-00071) 

    Fig 5: Installing Transfer Output Shaft Rear Radial Ball Bearing
    G04369286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT DRIVE SPROCKET THRUST CLEARANCE 
    1. Using a feeler gauge, measure the drive sprocket thrust clearance.

    Standard clearance: 0.10 to 0.25 mm (0.0039 to 0.0098 in.) 

    Maximum clearance: 0.25 mm (0.0098 in.) 

    If the clearance exceeds the maximum, replace the drive sprocket sub-assembly.

    Fig 6: Measuring Drive Sprocket Thrust Clearance Using Feeler Gauge
    G04369287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSFER HIGH AND LOW CLUTCH SLEEVE 
    1. Install the high and low clutch sleeve onto the transfer clutch hub.
    NOTE: Make sure that the high and low clutch hub is installed facing in the correct direction.
    Fig 7: Installing High & Low Clutch Sleeve Onto Transfer Clutch Hub
    G04369288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL TRANSFER CLUTCH HUB 
    1. Using a press, install the transfer clutch hub.
      Fig 8: Installing Transfer Clutch Hub Using Press
      G04369289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select an output shaft snap ring that allows the minimum axial play.
      Fig 9: Selecting Output Shaft Snap Ring
      G04369290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      SNAP RING THICKNESS

      Mark Thickness mm (in.)
      A 2.10 to 2.15 (0.0827 to 0.0846)
      B 2.15 to 2.20 (0.0846 to 0.0866)
      C 2.20 to 2.25 (0.0866 to 0.0886)
      D 2.25 to 2.30 (0.0886 to 0.0906)
      E 2.30 to 2.35 (0.0906 to 0.0925)
      F 2.35 to 2.40 (0.0925 to 0.0945)
      G 2.40 to 2.45 (0.0945 to 0.0965)
      H 2.45 to 2.50 (0.0965 to 0.0984)
      J 2.50 to 2.55 (0.0984 to 0.1004)
      K 2.00 to 2.05 (0.0787 to 0.0807)
      L 2.05 to 2.10 (0.0807 to 0.0827)
    3. Using a snap ring expander, install the new snap ring.
  8. INSTALL TRANSFER LOW PLANETARY RING GEAR 
    1. Install the low planetary ring gear onto the transfer case front.
      NOTE: Be sure to install the low planetary ring gear facing in the correct direction.
      Fig 10: Installing Low Planetary Ring Gear Onto Transfer Case Front
      G04369291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the hole snap ring.
      Fig 11: Installing Hole Snap Ring Using Screwdriver
      G04369292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL TRANSFER CASE PLUG 
    1. Install the pin and spring.
    2. Apply sealant to the case plug threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    3. Install the case plug.

    Torque: 18.6 N*m (190 kgf*cm, 14 ft.*lbf) 

    Fig 12: Installing Transfer Case Plug
    G04369293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    1. Using SST and a press, tap in a new low planetary gear bearing.

    SST 09950-60010 (09951-00570), 09950-70010 (09951-07100) 

    Press in depth: 7.7 to 8.3 mm (0.303 to 0.327 in.) 

    Fig 13: Tapping In New Low Planetary Gear Bearing Using SST & Press
    G04369294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL TRANSFER INPUT SHAFT BEARING 
    1. Using SST and a press, install a new input shaft bearing with the groove facing forward.

      SST 09223-15020, 09515-30010, 09950-70010 (09951-07100) 

      Fig 14: Installing New Input Shaft Bearing With Groove Facing Forward Using SST & Press
      G04369295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select a snap ring that allows 0.1 mm (0.004 in.) or less axial play.
      Fig 15: Selecting Snap Ring
      G04369296Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      SNAP RING THICKNESS

      Mark Thickness mm (in.)
      1 1.45 to 1.50 (0.0571 to 0.0591)
      2 1.50 to 1.55 (0.0591 to 0.0610)
      3 1.55 to 1.60 (0.0610 to 0.0630)
      4 1.60 to 1.65 (0.0630 to 0.0650)
      5 1.65 to 1.70 (0.0650 to 0.0669)
    3. Using a snap ring expander, install the new input bearing shaft snap ring.
  12. INSTALL TRANSFER NO. 1 INPUT SHAFT SEAL RING 
    1. Apply gear oil to the 2 input shaft seal ring No. 1.
    2. Engage the rings securely to eliminate any clearance, as shown in Fig 16.
    Fig 16: Installing Transfer No. 1 Input Shaft Seal Ring
    G04369297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL TRANSFER LOW PLANETARY GEAR BEARING 
    Fig 17: Installing Transfer Low Planetary Gear Bearing
    G04369298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Be sure to install the transfer low planetary gear facing in the correct direction.
  14. INSTALL TRANSFER NO. 1 THRUST BEARING RACE 
  15. INSTALL TRANSFER INPUT SHAFT 
  16. INSTALL MANUAL TRANSFER PLANETARY CARRIER WASHER 
    Fig 18: Installing Manual Transfer Planetary Carrier Washer
    G04369299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL TRANSFER INPUT GEAR STOPPER BALL 
  18. INSTALL TRANSFER INPUT GEAR STOPPER 
  19. INSTALL TRANSFER INPUT GEAR STOPPER SHAFT SNAP RING 
    1. Select an input gear stopper shaft snap ring that allows 0.05 to 0.15 mm (0.0020 to 0.0059 in.) axial play.
      Fig 19: Selecting Input Gear Stopper Shaft Snap Ring
      G04369300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      SNAP RING THICKNESS

      Mark Thickness mm (in.)
      A 2.10 to 2.15 (0.0827 to 0.0846)
      B 2.15 to 2.20 (0.0846 to 0.0866)
      C 2.20 to 2.25 (0.0866 to 0.0886)
      D 2.25 to 2.30 (0.0886 to 0.0906)
      E 2.30 to 2.35 (0.0906 to 0.0925)
      F 2.35 to 2.40 (0.0925 to 0.0945)
      G 2.40 to 2.45 (0.0945 to 0.0965)
      H 2.45 to 2.50 (0.0965 to 0.0984)
      J 2.50 to 2.55 (0.0984 to 0.1004)
      K 2.55 to 2.60 (0.1004 to 0.1204)
      L 2.60 to 2.65 (0.1024 to 0.1043)
      M 2.65 to 2.70 (0.1043 to 0.1063)
      N 2.70 to 2.75 (0.1063 to 0.1083)
      P 2.75 to 2.80 (0.1083 to 0.1102)
      Q 2.80 to 2.85 (0.1102 to 0.1122)
      R 2.85 to 2.90 (0.1122 to 0.1142)
      S 2.90 to 2.95 (0.1142 to 0.1161)
      T 2.95 to 3.00 (0.1161 to 0.1181)
      U 3.00 to 3.05 (0.1181 to 0.1201)
    2. Using a snap ring expander, install the new input gear stopper shaft snap ring.
    Fig 20: Installing New Input Gear Stopper Shaft Snap Ring Using Snap Ring Expander
    G04369301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL TRANSFER CASE OIL SEAL 
    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the case upper surface.

      SST 09316-60011 (09316-00011) 

    2. Coat the lip of the oil seal with MP grease.
    Fig 21: Tapping In New Oil Seal Using SST & Hammer
    G04369302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL TRANSFER OUTPUT SHAFT FRONT NEEDLE ROLLER BEARING 
    Fig 22: Installing Transfer Output Shaft Front Needle Roller Bearing
    G04369303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL TRANSFER LOW PLANETARY GEAR SPLINE PIECE 
    1. Install the low planetary gear spline piece.
      Fig 23: Installing Low Planetary Gear Spline Piece
      G04369304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, install the low planetary gear shaft snap ring.
    NOTE: Make sure that the end gap of the snap ring is not aligned with the cutout of the planetary carrier.
    Fig 24: Installing Low Planetary Gear Shaft Snap Ring Using Screwdriver
    G04369305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. INSTALL LOW PLANETARY GEAR ASSEMBLY WITH INPUT SHAFT SUB-ASSEMBLY 
    1. Install the low planetary gear assembly with input shaft sub-assembly.

      HINT:

      If necessary, heat the front case to about 50 to 80°C (122 to 176°F).

      Fig 25: Installing Low Planetary Gear Assembly With Input Shaft Sub-Assembly
      G04369306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a snap ring expander, install the shaft snap ring.
      Fig 26: Installing Shaft Snap Ring Using Snap Ring Expander
      G04369307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSTALL TRANSFER OIL PUMP GEAR 
  25. INSTALL TRANSFER OIL PUMP BODY O-RING 
    1. Coat a new O-ring with gear oil and install it onto the oil pump body.
    Fig 27: Installing New O-Ring Onto Oil Pump Body
    G04369308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSTALL TRANSFER OIL PUMP BODY SUB-ASSEMBLY 
    1. Install the oil pump body sub-assembly with the 3 bolts.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    Fig 28: Installing Oil Pump Body Sub-Assembly
    G04369309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSTALL TRANSFER CASE MAGNET 
  28. INSTALL TRANSFER OIL SEPARATOR SUB-ASSEMBLY 
    1. Install the oil separator sub-assembly with the 3 bolts.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    Fig 29: Installing Oil Separator Sub-Assembly
    G04369310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL TRANSFER CASE PLUG 
    1. Install the case plug No. 1 (filler plug) and a new gasket.

    Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  30. INSTALL TRANSFER CASE PLUG 
    1. Install the case plug (drain plug) and a new gasket.

    Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  31. INSTALL TRANSFER INPUT GEAR RADIAL BALL BEARING 
    1. Using SST and a press, install a new input gear radial ball bearing.

    SST 09316-60011 (09316-00031) 

    Fig 30: Installing New Input Gear Radial Ball Bearing Using SST & Press
    G04369311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSTALL TRANSFER DRIVEN SPROCKET BEARING 
    1. Using a press, install a new driven sprocket bearing.
    Fig 31: Installing New Driven Sprocket Bearing Using Press
    G04369312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL TRANSFER INDICATOR SWITCH NO. 1 
    1. Coat a new O-ring with gear oil and install it onto the shift actuator assembly.
    2. Install 2 new gaskets and the 2 indicator switches No. 1 onto the shift actuator assembly.

    Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

    Fig 32: Installing Transfer Indicator Switch No. 1
    G04369313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL TRANSFER SHIFT ACTUATOR ASSEMBLY 
    1. Install the shift actuator assembly with the 3 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    2. Using a screwdriver and hammer, tap in the shift fork shaft snap ring.

    HINT:

    Install only the snap ring on the rear side of the shaft.

    Fig 33: Tapping In Shift Fork Shaft Snap Ring Using Screwdriver & Hammer
    G04369314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL REAR OUTPUT SHAFT ASSEMBLY, FRONT DRIVE CHAIN, DRIVEN SPROCKET ASSEMBLY, SHIFT FORK NO. 1 AND NO. 2 
    1. Install the driven sprocket assembly, front drive chain and shift forks No. 1 and No. 2 onto the rear output shaft assembly.
      NOTE: Make sure that the shift forks No. 1 and No. 2 are installed facing in the correct direction.
      Fig 34: Installing Driven Sprocket Assembly, Front Drive Chain & Shift Forks
      G04369315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fix the case rear in a vise.
    3. Install the rear output shaft assembly, front drive chain, driven sprocket assembly and shift forks No. 1 and No. 2 onto the case rear.
      NOTE: Do not let the clutch sleeve or shifting key drop.

      HINT:

      If necessary, heat the rear case to about 50 to 80°C (122 to 176°F).

      Fig 35: Installing Rear Output Shaft Assembly, Front Drive Chain, Driven Sprocket Assembly & Shift Forks
      G04369316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a snap ring expander, install the output shaft snap ring.
      Fig 36: Installing Output Shaft Snap Ring Using Snap Ring Expander
      G04369317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver and hammer, tap in the shift fork shaft snap ring.

    HINT:

    Check that the rear output shaft assembly and driven sprocket assembly turn smoothly.

    Fig 37: Tapping In Shift Fork Shaft Snap Ring Using Screwdriver & Hammer
    G04369318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL TRANSFER FRONT DRIVE SHIFT FORK SHAFT 
    1. Using a magnetic finger, install the 2 shift inter lock pins onto the shift forks No. 1 and No. 2.
      Fig 38: Installing Shift Inter Lock Pins Onto Shift Forks
      G04369319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. To push in the shift fork shaft, shift the shift fork No. 1 and No. 2 to the positions shown in Fig 39.
      3. Fig 39: Pushing In Shift Fork Shaft
      G04369320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push in the shift fork shaft.
      NOTE: Make sure that the shift fork shaft is installed facing in the correct direction.
    4. Install the shift shaft stopper with the bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      Fig 40: Installing Shift Shaft Stopper With Bolt
      G04369321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a screwdriver and hammer, tap the 2 shift fork shaft snap rings into the shift fork shaft.
      Fig 41: Tapping Shift Fork Shaft Snap Rings Into Shift Fork Shaft Using Screwdriver & Hammer
      G04369322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the 2 shift detent balls and 2 compression springs onto the shift forks No. 1 and No. 2.
    7. Apply sealant to the shift detent ball spring plug threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    8. Using a hexagon wrench (6 mm), install the 2 shift detent ball spring plugs onto the shift forks No. 1 and No. 2.

      Torque: 18.6 N*m (190 kgf*cm, 14 ft.*lbf) 

      Fig 42: Installing Shift Detent Balls & Compression Springs Onto Shift Forks
      G04369323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL TRANSFER REAR CASE 
    1. Apply FIPG to the case rear, as shown in Fig 43.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

      Fig 43: Applying FIPG To Case Rear
      G04369324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 brackets and install the case rear with the 12 bolts.

    Torque: 28 N*m (286 kgf*cm, 21 ft.*lbf) 

    Fig 44: Engaging Brackets & Installing Case Rear Bolts
    G04369325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. INSTALL TRANSFER SPEEDOMETER DRIVE GEAR 
    1. Coat the speedometer drive gear ball with MP grease and install it onto the rear output shaft assembly.
    2. Install the speedometer drive gear.
  39. INSTALL TRANSFER OUTPUT WASHER 
    1. Install the 2 output washers.
  40. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL 
    1. Using SST and a hammer, tap in a new extension housing type T oil seal until its surface is flush with the housing upper surface.

      SST 09554-22010 

    2. Coat the lip of the oil seal with MP grease.
    Fig 45: Tapping In New Extension Housing Type T Oil Seal Using SST & Hammer
    G04369326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. INSTALL TRANSFER EXTENSION HOUSING SUB-ASSEMBLY FRONT 
    1. Apply FIPG to the extension housing sub-assembly, as shown in Fig 46.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

    2. Apply sealant to the bolt threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

      Fig 46: Installing Transfer Extension Housing Sub-Assembly Front
      G04369327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the extension housing sub-assembly with the 5 bolts.

    Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    Fig 47: Installing Extension Housing Sub-Assembly With Bolts
    G04369328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. INSTALL SPEEDOMETER DRIVEN GEAR ASSEMBLY WITH SENSOR (for R155F/RA60F) 
    1. Install the speedometer driven gear w/ sensor with the bolt.

    Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

  43. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY (for A750F) 
    1. Install the speedometer driven hole cover with the bolt.

    Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

  44. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL 
    1. Using SST and a hammer, tap in a new output shaft companion flange oil seal (front side).

    SST 09950-60010 (09951-00320), 09950-70010 (09951-07100) 

    Fig 48: Tapping In New Output Shaft Companion Flange Oil Seal Using SST & Hammer
    G04369329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. INSTALL TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL 
    1. Tap in a new output shaft companion flange oil seal using the same procedure as for the oil seal (rear side).

    SST 09950-60010 (09951-00320), 09950-70010 (09951-07100) 

  46. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 
    1. Install the companion flange sub-assembly (front side) onto the drive sprocket sub-assembly.
    2. Using SST to hold the companion flange, install a new companion flange lock nut.

      SST 09330-00021 

      Torque: 118 N*m (1,203 kgf*cm, 87 ft.*lbf) 

    3. Using a chisel and hammer, stake the companion flange lock nut.
    Fig 49: Installing Companion Flange Sub-Assembly Using SST
    G04369330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY 
    1. Using SST, install the companion flange sub-assembly using the same procedure as for the companion flange sub-assembly (rear side).

    SST 09330-00021 

  48. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL (for R155F/A750F) 
    1. Using SST and a hammer, tap in a new transfer cover type T oil seal until its surface is flush with the retainer upper surface.

      SST 09950-60010 (09951-00590), 09950-70010 (09951-07100) 

    2. Coat the lip of the oil seal with MP grease.
    Fig 50: Tapping In New Transfer Cover Type T Oil Seal Using SST & Hammer
    G04369331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL (for RA60F) 
    1. Using SST and a hammer, tap in 2 new transfer cover type T oil seals A and B as shown in Fig 51.

      SST 09950-60010 (09951-00580), 09950-70010 (09951-07100) 

      Drive in depth: 

      • 10.5 to 11.5 mm (0.413 to 0.453 in.) for oil seal A 
      • 0.5 to 1.0 mm (0.020 to 0.039 in.) for oil seal B 
      2. Fig 51: Tapping in New Transfer Cover Type T Oil Seals A & B Using SST & Hammer
      G04369332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat the lip of the oil seal with MP grease.
    3. Install a new O-ring onto the transfer RH bearing retainer.
    NOTE: Apply gear oil to the O-ring when installing the transfer onto the transmission.
  50. INSTALL TRANSFER RH BEARING RETAINER SUB-ASSEMBLY 
    1. Apply FIPG to the front bearing retainer sub-assembly, as shown in Fig 52.

      FIPG: 

      Part No. 08826-00090, THREE BOND 1281 or equivalent 

      Fig 52: Applying FIPG To Front Bearing Retainer Sub-Assembly
      G04369333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply sealant to the bolt threads.

      Sealant: 

      Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent 

    3. Install the front bearing retainer sub-assembly with the 5 bolts.

    Torque: 11.5 N*m (117 kgf*cm, 8 ft.*lbf) 

    Fig 53: Installing Front Bearing Retainer Sub-Assembly With Bolts
    G04369334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL BREATHER OIL DEFLECTOR SUB-ASSEMBLY 
  52. INSTALL TRANSFER CASE COVER SUB-ASSEMBLY 
  1. Install the case cover sub-assembly with the 4 bolts.

Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 54: Installing Case Cover Sub-Assembly With Bolts
G04369335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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