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Transfer Assembly: Installation

WARNING: This page is about a different car, the 2007 Toyota Tacoma. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL TRANSFER ASSEMBLY 
    1. Install the transfer assembly with the 8 bolts.

    Torque: 24 N*m (244 kgf*cm, 17 ft.*lbf) 

    Fig 1: Installing Transfer Assembly
    G04369336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Take care not to damage the adaptor rear oil seal with the transfer input gear spline.
  2. INSTALL MANUAL TRANSMISSION ASSEMBLY (for R155F) (See  INSTALLATION  ) 
  3. INSTALL MANUAL TRANSMISSION ASSEMBLY (for RA60F) (See  INSTALLATION  ) 
  4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for A750F) (See  INSTALLATION  ) 
  5. INSTALL TRANSFER CASE LOWER PROTECTOR 
    1. Install the 4 bolts and the transfer case lower protector.

    Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    Fig 2: Installing Transfer Case Lower Protector
    G04369337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. ADD TRANSFER OIL 
  7. INSPECT TRANSFER OIL (See  ADJUSTMENT   ) 
  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

  9. CHECK FOR TRANSFER OIL LEAKAGE 
  10. CHECK FOR EXHAUST GAS LEAKAGE