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Home >> Honda >> 2007 >> Element SC, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission >> Transmission Installation >> Special Tools Required

Special Tools Required

  1. Make sure the two dowel pins (A) are installed in the clutch housing.
    Fig 1: Identifying Dowel Pins & Clutch Housing
    G05449400Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Install the release fork, the release bearing, and the boot (see step 4 in CLUTCH REPLACEMENT ).
  3. Install the rear transmission mount bracket (A) and the rear transmission mount (B).

    4WD 

    Fig 2: Rear Transmission Mount Bracket & Rear Transmission Mount (4WD) With Torque Specifications
    G05449401Courtesy of AMERICAN HONDA MOTOR CO., INC.

    2WD 

    Fig 3: Rear Transmission Mount Bracket & Rear Transmission Mount (2WD) With Torque Specifications
    G05449402Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Place the transmission on the transmission jack, and raise it to the engine level.
  5. Align the transmission mainshaft and the clutch pressure plate, then move the transmission inward until there is no gap between the transmission housing and the engine block.
  6. Install the four lower transmission mounting bolts.
    Fig 4: Lower Transmission Mounting Bolts With Torque Specifications
    G05449403Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the front engine mount (A) with new bolts (B).
    Fig 5: Front Engine Mount & Bolts With Torque Specifications
    G05449404Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the clutch cover (A).
    Fig 6: Clutch Cover With Torque Specifications
    G05449405Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Lift and support the front subframe (A) with the front subframe adapter (VSB02C000016) and a jack (B).
    Fig 7: Identifying Front Subframe & Adapter
    G05449406Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the front subframe (A) in its original position by aligning it with the marks (B) you made in the removal procedure.
    Fig 8: Front Subframe With Torque Specifications
    G05449407Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Install the three new bolts for the rear transmission mount.
    Fig 9: Bolts For Rear Transmission Mount With Torque Specifications
    G05449408Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Loosely install a new front engine mount bracket bolt (A) and new nut (B).
    Fig 10: Identifying Front Engine Mount Bracket Bolt & Nut
    G05449409Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. 4WD: Install the propeller shaft (see PROPELLER SHAFT INSTALLATION ).
  14. Install the intermediate shaft (see INTERMEDIATE SHAFT INSTALLATION ).
  15. Install the front driveshafts (see FRONT DRIVESHAFT INSTALLATION ).
  16. Connect the ball joint to the lower arm (see step 4 in LOWER ARM REPLACEMENT ), and the front stabilizer link to the lower arm (see step 3 in STABILIZER LINK REMOVAL/INSTALLATION ).
  17. Lower the vehicle on the lift.
  18. Install the transmission mount bolt (A) and the transmission mount bracket bolt (B) and nuts (C).
    Fig 11: Transmission Mount Bolt, Transmission Mount Bracket Bolt & Nuts With Torque Specifications
    G05449410Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Raise the vehicle on the lift.
  20. Tighten the front engine mount bracket mounting bolt.
    Fig 12: Front Engine Mount Bracket Mounting Bolt With Torque Specifications
    G05449411Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Refill the transmission with recommended transmission fluid (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT  ).
  22. Install the splash shield (A).
    Fig 13: Identifying Splash Shield
    G05449412Courtesy of AMERICAN HONDA MOTOR CO., INC.
  23. Lower the vehicle on the lift.
  24. Install the two upper transmission mounting bolts.
    Fig 14: Upper Transmission Mounting Bolts With Torque Specification
    G05449413Courtesy of AMERICAN HONDA MOTOR CO., INC.
  25. Remove the engine support hanger and the engine hanger/adapter from the engine. Then install the purge joint pipe to the threaded hole in the cylinder head.
  26. Apply super high temp urea grease (P/N 08798-9002) to the end of the cylinder rod. Install the slave cylinder (A) and the clutch line bracket (B). Be careful not to bend the clutch line (C).
    Fig 15: Slave Cylinder & Clutch Line With Torque Specifications
    G05449414Courtesy of AMERICAN HONDA MOTOR CO., INC.
  27. Apply a light coat of silicone grease (P/N 08C30-B0234M) to the shift cable ends (A).
    NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your hands or gloves.
    Fig 16: Cable Bracket, Cables & Shift Cables With Torque Specifications ('07-08 Models)
    G00487443Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 17: Cable Bracket, Cables & Shift Cables With Torque Specifications ('09-10 Models)
    G00487444Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Install the shift cable bracket (B) and the shift cables (C), then install the new cotter pins (D) or the lock pins (E).
  29. Connect the output shaft (countershaft) speed sensor connector (A) and back-up light switch connector (B).
    Fig 18: Output Shaft Speed Sensor Connector & Back-Up Light Switch Connector With Torque Specifications
    G05449416Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Install the ground cable (C).
  31. Place a floor jack under the lower arm, and raise the suspension to load it with the vehicle's weight.
  32. Retighten the lower arm ball joint castle nut and the front stabilizer link mounting nut to the specified torque.
  33. Install the battery base (see step 50 in ENGINE INSTALLATION ).
  34. Install the intake air duct (see step 52 in ENGINE INSTALLATION ).
  35. Install the air cleaner assembly (see AIR CLEANER REMOVAL/INSTALLATION ).
  36. Do the battery installation procedure (see INSTALLATION ).
  37. Check the shift lever and clutch operation.
  38. Check the front wheel alignment (see WHEEL ALIGNMENT ).
  39. Test-drive the vehicle.