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Countershaft Inspection

  1. Inspect the gear and bearing contact areas for wear and damage, then measure the countershaft at points A, B and C. If any part of the countershaft is less than the service limit, replace it.

    Standard: 

    A Ball Bearing Contact Area (Transmission Housing Side): 30.020-30.033 mm (1.1819-1.1824 in.) 

    B Distance Collar Contact Area: 39.937-39.950 mm (1.5723-1.5728 in.) 

    C Needle Bearing Contact Area (Clutch Housing Side): 35.000-35.015 mm (1.3780-1.3785 in.) 

    Fig 1: Identifying Gear & Bearing Contact Areas For Wear & Damage With Specifications
    G05449479Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Inspect the runout by supporting both ends of the countershaft. Then rotate the countershaft two complete turns while measuring with a dial gauge. If the runout is more than the service limit, replace the countershaft.

    Standard: 0.02 mm (0.001 in.) max. 

    Service Limit: 0.05 mm (0.002 in.) 

    Fig 2: View Of Runout With Supporting Both Ends Of Countershaft
    G05449480Courtesy of AMERICAN HONDA MOTOR CO., INC.